Three stage delicate emulsion pump

Description :

The three-stage emulsification pump is an efficient and high-precision fluid mixing and emulsification equipment. The core adopts a three-stage emulsification head series structure design. Through step-by-step refinement, strong shearing, high-frequency impact and homogeneous emulsification, the water phase, oil phase and additives are fully integrated to achieve uniform dispersion and emulsification effect at the nanometer or micrometer level. It is widely used in biomedicine, food and beverage, cosmetics, fine chemicals, new materials and other fields, especially in the production process with high requirements on emulsification granularity, stability and uniformity. It is the core key equipment for preparing lotion, cream, suspension, nano slurry and other products.

Adopting a modular and detachable three-stage series emulsifying head, each stage of the stator and rotor is made of high-precision stainless steel material, which has been precision machined and mirror polished. The gap can be precisely adjusted according to the working conditions (0.05-0.2mm optional), adapting to the emulsification needs of different materials:

Primary fixed rotor: designed with large clearance and wide flow channel, responsible for coarse mixing and preliminary crushing, with large processing capacity, high efficiency, and reduced equipment load.

Secondary fixed rotor: with intermediate clearance and streamlined flow channel, responsible for fine cutting, gradually improving material uniformity, and avoiding excessive particle crushing.

Three stage fixed rotor: ultra-fine small clearance, multi tooth design, responsible for final homogenization, achieving nanoscale dispersion, and ensuring system stability

Drive system: equipped with high-power high-speed variable frequency motor (power 4KW-75KW customized according to demand), with a speed of 0-2900r/min (variable frequency adjustable), suitable for different material emulsion viscosity and particle size requirements, with overload and overheating protection functions, stable and efficient operation.

Pump body and chamber: Made of 304/316L stainless steel precision casting, the internal flow channel of the chamber is optimized by fluid mechanics, with no retention zone, in compliance with GMP/food grade hygiene standards, easy to clean and sterilize

Mechanical seal: Standard mechanical seal (material options include hard alloy/silicon carbide+polytetrafluoroethylene), with wear resistance, corrosion resistance, and no leakage characteristics, suitable for emulsification conditions of high viscosity, particle containing, and corrosive materials, with a temperature range of -10 ℃~180 ℃.

Feeding and discharging interfaces: Standard sanitary grade quick release clamps/flange interfaces, compatible with standardized pipeline connections, easy to disassemble and assemble, meeting the hygiene requirements of the food, pharmaceutical, and daily chemical industries. DN25-DN100 caliber can be customized according to needs.

Cooling/temperature control system: optional cavity jacket, supporting cold water/hot water/steam cycle temperature control, accurately controlling the temperature of the emulsification process (suitable for -10 ℃~150 ℃), avoiding high-temperature deterioration of materials, and suitable for emulsification of heat sensitive materials (such as biological agents, essence and spices).

Rack and Base: Integrated heavy-duty cast rack with stable structure and low vibration. The base is equipped with shock-absorbing pads to reduce operating noise, adapt to continuous production conditions, and extend equipment service life.

Three level progression, meticulous emulsification effect

The three-stage emulsifying head is processed step by step to achieve the full process coverage of "coarse mixing → refinement → homogenization", with uniform emulsifying particle size (D50 can reach 1-5 μ m), strong system stability, and long-term storage without layering or precipitation. The product quality consistency reaches 99.9%.

Efficient and energy-saving, high production efficiency

The combination of high-speed variable frequency motor and optimized flow channel design can increase material emulsification efficiency by 30% -50%. Compared with traditional single-stage emulsification equipment, it can shorten the production cycle by more than 30% and reduce unit product energy consumption by 15% -20%. It is suitable for large-scale continuous production.

Health compliance, adaptable to multiple fields

All stainless steel hygiene grade material (304/316L optional), no hygiene dead corners, supports CIP/SIP online cleaning and sterilization, complies with pharmaceutical GMP, food FDA, and hygiene standards in the daily chemical industry, and can be directly used in pharmaceutical preparations, food and beverage, beauty and other fields.

Flexible and adjustable, with wide adaptability

By adjusting the motor speed, stator rotor clearance, and material feed ratio, it can adapt to material emulsification with a viscosity range of 0.1-10000mPa · s, covering various working conditions such as water oil two-phase, multiphase composite, and containing trace additives. It supports customized explosion-proof and other special configurations.

Modular emulsification head design, quick disassembly and replacement of vulnerable parts such as stator and rotor, mechanical seal, etc., without the need for professional tools, with low maintenance costs; The stator and rotor are made of wear-resistant and corrosion-resistant materials, with a normal service life of 3-5 years, and the overall operating noise is below 75 decibels.

Applicable scenarios: vaccine lotion, liposome, nano drug carrier, ointment cream, oral liquid suspension, biological agent emulsion, and dispersion of pharmaceutical intermediates.

Core advantages: Made of 316L sanitary grade material, supporting sterile emulsification, no material residue, and compatible with GMP clean room production requirements.

Pharmaceutical industry applications (core)

• Injections, emulsions, liposomes: nanoscale fine emulsification

• Ointment, ointment, gel: delicate and even, enhance absorption

Vaccines, serum, proteins: cell lysis, activity protection

Suspension, microcapsule, dispersion: high stability, uniform particle size

Antibiotics, sugar syrup, and traditional Chinese medicine extract: efficient homogenization, no hygiene blind spots

CIP cleaning solution, sterile water, ingredients: online mixing, hygienic transportation

Applicable Industries

Pharmaceutical/biological, food and beverage, dairy products, fine chemicals, cosmetics, health products, etc

In the field of food and beverage

• Applicable scenarios: vegetable protein drinks (soy milk, almond milk), dairy products (cream, yogurt, condensed milk), condiments (salad sauce, tomato sauce, emulsified essence), baking cream, fruit and vegetable juice emulsification.

• Core advantages: Made of food grade material, easy to clean, with a delicate texture after emulsification, no graininess, and extended product shelf life.

In the field of daily chemical beauty

• Applicable scenes: face cream, lotion, essence, sunscreen, shampoo, conditioner, shower gel, makeup emulsion, toothpaste, hand sanitizer.

Core advantages: Fine emulsification particle size, excellent skin feel, strong stability, suitable for the production requirements of beauty products.

In the field of fine chemicals

• Applicable scenarios: pesticide emulsifier, paint ink, lubricating oil, adhesive, new material slurry (graphene, nano powder dispersion), preservative dispersion.

Core advantages: Strong corrosion resistance, adaptable to acidic and alkaline materials, efficient nanoscale dispersion, and improved product performance.

The three-stage emulsion pump has become the core equipment for the production of high-quality emulsion products in various fields, thanks to its three-stage progressive high-efficiency emulsification technology, precise particle size control capability, and wide adaptability. We always adhere to customer needs as the core, and can provide customized emulsification solutions, equipment selection, and after-sales maintenance services according to different material characteristics, production processes, and industry standards, helping enterprises improve product quality, optimize production efficiency, reduce production costs, and achieve sustainable development

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