Soybean deep processing soymilk production equipment 2023 complete set of soymilk soybean milk processing equipment customization

Description :

　　One Definition and current development of plant-based protein beverages:

　　1. Plant protein beverage is a kind of milk liquid beverage with plant protein as the main body, which is made from plant nuts, pulp, etc. (such as soybeans, peanuts, almonds, walnuts, coconuts, sticks).

　　In recent years, plant-based protein drinks have begun to emerge in China's beverage market. The prominent defects in China's food structure are low protein content, severe shortage of milk sources, and a per capita milk consumption rate of less than 1/10 of developed levels. In addition, milk powder accounts for about 75% of dairy products, and new areas are yet to be explored.

　　3. Developing new varieties of dairy beverage protein that are suitable for the preferences of Chinese consumers and enriching the dairy product market is an important task for the food industry. Protein drinks have developed rapidly in China in the past decade, mainly due to the continuous improvement of living standards and health awareness in large and medium-sized cities. Consumers have gradually shifted from simply satisfying the requirements of carbonated drinks for cooling and quenching thirst to nutritional, health, and functional needs, which is also the inevitable development of soft drinks.

　　4. Adapting measures to local conditions and rational layout, while developing dairy beverages, vigorously developing plant-based protein beverages is an important industrial policy for the development of China's beverage industry. With the improvement of people's consumption level, the requirements for beverages tend to be nutritious, healthy, safe and hygienic, and return to nature.

　　Currently, plant protein beverages in China are growing at a rate of 30% per year, indicating that they are in a period of good development. Since the introduction of a soy milk production line in Guangdong in the early 1980s, there have been thousands of soy milk processing plants in China. Moreover, China has abundant plant protein resources from the north to the South Pole. Taking soybeans as an example, China is one of the world's four major soybean producing countries. Therefore, developing plant protein beverages is a supplementary measure suitable for the national conditions and to increase the protein intake of the population. On the other hand, plant-based protein beverages such as soy milk are rich in nutrients and have a reasonable composition of nutrients. Their unique color, aroma, and taste are suitable for Chinese consumers, making them a cost-effective and healthy nutritional beverage.

　　II The nutritional value of common plant-based protein drinks:

　　Due to the different raw materials used, the nutritional value of various plant protein beverages also varies; From a functional perspective, walnut juice drinks have a brain boosting effect due to their phospholipid content, while almond drinks have a lung moisturizing effect. Coconut juice made from coconut is a treasure for the whole body of coconut, as coconut meat contains nutrients such as water, protein, fructose, sucrose, fat, vitamin B1, vitamin E, vitamin C, potassium, calcium, magnesium, etc., which are suitable for the nutritional supplementation needs of men, women, and children.

　　According to an expert from a technology research institute in Shanghai, plant-based protein drinks contain higher levels of protein and vitamins compared to regular beverages. It has become fashionable for parents to buy plant-based protein drinks for their children. The plant protein contained in coconut juice is a plant protein with high biological value.

　　III Equipment required for soybean and dairy containing plant protein beverage production line:

　　1. Raw material pretreatment facilities (applicable to plant protein beverages);

　　2. Slurry mill or colloid mill;

　　3. Filter or centrifuge;

　　4. Storage tank;

　　5. Fermentation tank (applicable to fermentation products);

　　6. Homogenizer;

　　7. Sterilization equipment;

　　8. Automatic filling and sealing equipment;

　　9. Water treatment equipment;

　　10. Production date and batch number labeling facilities;

　　11. Cleaning and disinfection facilities for pipeline equipment.

　　4 The beverage production process of the fully automatic plant protein beverage production line is as follows:

　　1. To dissolve sugar, first add a certain amount of water to the sugar pot, and then add sugar according to the formula Mix and dissolve the malt extract and sweet taste mixture continuously under 9095 conditions, and let it dissolve completely in the pot. Then filter it through a 4060 mesh sieve and add it to the mixing pot. When the temperature drops to 7080, add an appropriate amount of NaHCO3 while continuously stirring to neutralize any modulators that may contain acidity in the raw materials, in order to avoid causing coagulation of the milk that is subsequently mixed with it. NaHCO3 is generally added in an amount not exceeding 0.2%.

　　2. First, add appropriate purified water to the mixing pot, and then add condensed milk in the order of the formula Egg powder Milk powder Cocoa powder Cream and raise the temperature to 70, stir and mix. Egg powder Milk powder Cocoa powder and other ingredients need to be filtered through a 4060 mesh sieve to prevent hard lumps from entering the pot and affecting the quality of the product. Cream should be melted first before feeding. After the slurry is mixed evenly, it is filtered through a 4060 mesh sieve.

　　3. Mix the syrup and milk slurry thoroughly in a mixing pot, and add an appropriate amount of citric acid to highlight the milk aroma and improve the thermal stability of the milk. The recommended dosage of citric acid should not exceed 0.002%.

　　4. Emulsification can be carried out using a homogenizer Colloid mill. Ultrasonic emulsifier, mainly using colloid mill, performs two or more homogeneous emulsifiers to break the fat balls in the slurry into as small droplets as possible, increase the total surface area of the fat balls, change the physical state of the protein, slow down or prevent fat precipitation, and greatly improve the emulsification performance of the product.

　　During the emulsification process, a large amount of air is mixed into the deaerated slurry, and it is necessary to remove the air in a timely manner. Otherwise, the slurry will produce foaming and rolling phenomena when it is dry, causing the slurry to escape from the drying tray and resulting in production losses. Therefore, deaeration must be carried out. Generally, degassing is carried out in a vacuum concentration pot, with a vacuum degree of 0.0960 MPa and steam pressure controlled within 0.098 MPa. At the same time as degassing, it also plays a role in concentrating and adjusting the moisture content of the slurry. Generally, the moisture content of the slurry after degassing should be controlled at around 28%. Splitting refers to the process of dividing the slurry that has been degassed and has an appropriate moisture content into drying trays. The quantity of each tray needs to be determined based on the specific performance of the oven and other actual operating conditions. The thickness of each tray of slurry is generally 0.71cm.

　　6. Drying: Place the drying tray filled with materials on the steam exhaust pipe or steam sheet inside the drying oven and heat dry it. After drying, the vacuum cannot be immediately eliminated. The steam must be stopped first, and then cooled with cold water for about 30 minutes. After the material temperature drops, the vacuum can be eliminated before discharging.

　　7. Crushing: The dried honeycomb shaped whole product is sent to a crushing machine for crushing, so that the product maintains a uniform and consistent flake shape. During this process, special attention should be paid to hygiene requirements.

　　8. After crushing the product, sample and inspect it according to quality requirements before packaging. After packaging, the focus is on inspecting the quality of the finished product packaging.

　　9. Formula principle: The ratio of various raw materials should be calculated and determined based on the composition of the raw materials and the quality requirements of the product.

　　Five Kexin Company can provide you with after-sales service:

　　1. Installation and commissioning of equipment: Experienced engineers are assigned to install and commission different production equipment, complete their work on schedule according to contract requirements, and enter normal production after passing the acceptance inspection.

　　2. After sales service archiving: After the installation and commissioning of the production equipment purchased by customers, all relevant information will enter the special archive service management system, and the use and operation will be timely monitored by our company, with fast and timely service and regular follow-up procedures.

　　3. Service time commitment: Before the production equipment arrives at the customer's factory, please make an appointment with the after-sales service department for the arrival time of the debugging personnel. According to the requirements, they will arrive at the site on time. If there is an emergency situation that cannot be handled during the operation of the equipment, it will be directly reported to the after-sales service department. After working hours, please contact the contracting parties or marketing personnel, and arrive at the site within 12 hours after receiving the notification.

　　4. Technical training: In order to ensure that customer technical personnel can proficiently master the performance and operation maintenance procedures of the equipment, in addition to on-site training, we can provide customers with specialized technical training within our company. According to actual needs, we will invite customers to our beverage production experimental factory and sample factory for training.

　　5. Supply of spare parts: Adequate supply of spare parts throughout the year, quick handling of telephone mail order business at any time, on-site service for major repair parts plan, saving customers time and costs.

　　6. Regular tour service: Based on customer satisfaction survey results and different customer requirements, visit customers in stages and batches according to the plan, solve customer problems in production at any time, and continuously improve through summarization to achieve customer satisfaction. Customers are requested to fill out the Customer Satisfaction Survey Form and User Service Card carefully at that time.

　　7. Undertaking major, medium, and minor repairs of equipment: The company undertakes major, medium, and minor repairs, with repair parts supplied at a 10% discount from the factory price. Major repairs take 30 days, medium repairs take 15 days, and minor repairs take 3-7 days to complete.

　　8. Information Service: In order to facilitate customers' understanding of the development of the beverage market and packaging equipment trends, our company will promptly inform you of new information and regularly mail our consulting magazines to customers.

　　9. Quality Commitment: Wenzhou Kexin Machinery Manufacturing Co., Ltd. guarantees that the equipment provided is brand new, advanced and reliable, meets the process requirements, and has a one-year warranty from the date of delivery (vulnerable parts are not covered by the warranty).

　　VI Projects that Wenzhou Kexin Light Industry Machinery Co., Ltd. can undertake:

　　1. Complete production line for hot filled beverages ranging from 2000 bottles to 36000 bottles per hour

　　2. Production line for 2000 bottles per hour -36000 bottles of mineral water and purified water

　　3. 2000 bottles per hour -36000 bottles of carbonated beverage production line

　　4. Production line for drinking water in 3-gallon and 5-gallon barrels, ranging from 100 to 1500 barrels per hour

　　5. 2000 cans per hour -36000 cans of canned beverage production line (plant protein beverage, tea beverage, functional health beverage, canned beer production line)

　　6. Production line for 2000-36000 bottles of dairy beverages per hour (milk production line, yogurt production line, fresh milk production line, pasteurized milk production line)

　　7. 2000 bottles per hour -36000 bottles carbonated beverage production line (glass bottle carbonated beverage production line, PET carbonated beverage production line, soda can carbonated beverage production line)

　　8. 2000 bottles per hour -36000 bottles of alcohol production line (beer production line (glass bottles, cans), Baijiu production line, rice wine production line, medicinal wine production line, wine production line, health wine production line, etc.)

　　9. Various water treatment equipment RO reverse osmosis UF ultrafiltration equipment

　　10. Various beverage equipment such as mixing tanks, hot and cold tanks, sandwich pots, fermentation tanks, mixing tanks, bottle filling and sealing machines, heat shrink packaging machines, labeling machines, sterilization pots, sterilization machines, etc.

　　11. Plate and tube UHT devices, CIP systems.

　　12. Turnkey project for the entire factory.

　　Wenzhou Kexin Light Industry Machinery Co., Ltd. is a design and manufacturing enterprise engaged in fluid equipment and accessories, with business scope covering beverage engineering, alcohol engineering, food engineering, dairy engineering, water treatment and other engineering fields. The main products include: beverage filling production line, purified water production equipment, barreled water filling production line, pop can filling production line, vegetable protein beverage production line, (containing gas) carbonated beverage production line, vitamin functional beverage production line, fruit juice beverage production equipment, red wine production line, Baijiu production line, etc. (fruit and vegetable drinks, Babao Congee, edible oil, condiments, bee products, cosmetics and other full sets of production line equipment) various beverage mechanical filling equipment, packaging equipment and supporting products to meet the needs of various types of customers. We also provide process design, plant construction guidance, machinery manufacturing, installation and commissioning, after-sales service, technical training, beverage technical formula, etc. Turnkey engineering services.

AfterSalesService :

• Soybean deep processing soy milk production equipment