Small glass bottle 500ml mango beverage fermentation filling complete set of automated production line equipment

Description :

　　One Characteristics and benefits of mango juice beverage:

　　Mango juice is also a very rich and nutritious fruit juice, so you need a spoon when drinking it. Mango juice is a powerful antioxidant that has a good protective effect on physical health. Especially it is very beneficial for the kidneys and clean blood. Due to the high concentration of mango juice, it is generally recommended to mix it with other juices for consumption. However, if you want to have juice to drink quickly and really enjoy the taste of mango, you can also extract mango juice and drink it separately.

　　II Process flow of mango juice beverage production line:

　　Cleaning (Cleaning Machine) - Fruit Inspection (Fruit Inspection Machine) - Crushing (Crusher) - Beating (Beating Machine) - Juice Extraction (Juicer) - Filtration (Filter) - Concentrator (Concentrator) - Mixing (Mixing Tank) - Sterilization (Sterilizer) - Aseptic Storage (Aseptic Storage Tank) - Aseptic Filling - Finished Product Packaging

　　III Mango juice beverage production three in one filling machine equipment workflow:

　　1. The juice beverage production line and bottled juice filling machine are equipped with advanced PLC programmable automatic control, human-machine interface touch screen, and CIP cleaning system, which can clean the areas where liquids are thickened. They are controlled by human-machine interface touch screen and can achieve multiple operations such as bottle flushing, filling, and sealing on one machine. The appearance design is beautiful, scientifically reasonable, and easy to maintain. Hanging bottle mouth, easy to change bottle type, fast and labor-saving, realizing a no bottle cap system, automatic bottle stop system, low noise during machine operation, and key electrical components such as frequency converter control using internationally renowned brands.

　　2. The filling machine can flush, fill, and seal bottles, shortening the time for materials to connect with the outside world, improving hygiene conditions, production capacity, and economic benefits. The mango juice beverage production line's bottled juice filling machine is a three in one equipment suitable for filling polyester bottle beverages, with a production capacity ranging from 3000 to 20000 bottles per hour to choose from. It uses frequency converter control technology and output indication function to adjust the production capacity. Suitable for the filling and production of various fruit juices and tea beverages, with simple adjustments to some components, this machine can also be used for the filling and production of pure water and mineral water. It adopts microgravity negative pressure filling technology, which makes filling faster, more stable, accurate, and equipped with a complete reflux system. At the same time, it avoids secondary pollution and oxidation of beverages, and can meet the requirements of hot filling technology for fruit juices and tea beverages below 95 ℃. The body structure is good, the control system is complete, the operation is convenient, and the degree of automation is high. All parts in contact with the material are made of stainless steel, which is hygienic and easy to clean.

　　3. Adopting an efficient lid management system with comprehensive feeding lid technology and protective devices. Equipped with overload protection device, it can effectively protect the machine equipment and operators. The control system has devices such as automatic control of material water level height and automatic stopping of stuck bottles. Adopting suspended filling, different bottle types and thickness sheets can be used. The host adopts variable frequency band control, which can easily adapt to the speed regulation of production capacity. Micro electric data control, stable performance, making operation simple and more user-friendly. The cylinder is used for filling power, with high productivity, simple structure, and easy maintenance. The screw cap part is equipped with an automatic sliding device, and the tightness of the screw cap is appropriate.

　　4 Mango juice three in one filling machine equipment composition:

　　1. Rack: An important support for the entire machine, with sufficient strength and stability, the tabletop material is SUS304 precision cast stainless steel.

　　2. Transmission system: including motor, gearbox, planetary axle, primary filling, system spindle, sealing system support, etc.

　　3. Conveyor system: This system includes components such as an inlet star wheel, an outlet star wheel, an intermediate star wheel, an outlet bottle guard plate, and a bottle guard template.

　　4. Filling system: This component mainly includes filling boxes (cylinders), filling valves, bottle holders, and cam descent mechanisms. Mango juice beverage production line bottled juice filling machine three in one equipment, the filling valve is made of stainless steel material, the seal is made of ternary one carbon, and the spring is made of special stainless steel.

　　Five Work process of mango juice beverage production and filling equipment:

　　1. Water treatment and filtration equipment: Beverage water needs to meet standards, and the original water source comes through different paths, so a filter purifier is needed for filtration and disinfection to remove large particles, suspended particles, and impurities from the water, as well as to remove organic matter and odors from the water.

　　2. Filling machine: The three functions of flushing, filling, and capping are integrated into one body, and the entire process is automated. It is suitable for filling carbonated beverages in polyester bottles and plastic bottles. The bottle shape adjustment of each part is achieved by rotating the handle, which is easy and convenient. The filling method adopts a new type of atmospheric pressure filling, which makes the filling speed faster and more stable. Therefore, compared with machines of the same specifications, this machine has a higher output and greater efficiency. This machine adopts advanced Japanese Mitsubishi programmable logic controller (PLC) to control the automatic operation of the machine, and the bottle feeding chain adopts air supply, which cooperates with the host frequency converter to make the bottle feeding operation more stable and reliable. The operation status of each component is detected by photoelectric detection, so the degree of automation is high and the operation is simple. On this basis, its sealing method can be optionally equipped with aluminum metal anti-theft cover and plastic cover. It is an ideal equipment for beverage manufacturers.

　　3. Filling machine flushing head: The bottle flushing machine is equipped with a bottle clamp on the turntable, which clamps the bottle mouth and flips it 180 ° along a guide rail to make the bottle mouth downward. In a specific area of the bottle washing machine, the bottle clamp nozzle sprays bottle washing water to flush the inner wall of the bottle. After rinsing and draining, the bottle is clamped by the bottle clamp and flipped 180 ° along the guide rail to make the bottle mouth face upwards. The cleaned bottles are exported by the bottle washing machine through the bottle shifting star wheel and transported to the filling head.

　　4. Filling head of filling machine: The cleaned empty bottles are conveyed by the bottle washing transmission mechanism and fall onto the bottle pushing rack. The bottle pushing cylinder works to push the empty bottles to the filling position, aligning the filling nozzle with the water bottle mouth. After the pure water flushing is completed, the filling water pump starts filling. (The filling time is adjusted by the user according to their needs). When the filling is full, the PLC sends a control signal, the filling solenoid valve closes, and the water filling stops. After the filling is completed, the next water bottle is used to send the filled water bottle to the capping area for capping, and then to the capping area. The capping cylinder drives the capping device to press the bottle cap tightly. At this point, a washing and irrigation cycle is completed.

　　5. Filling machine capping head: After filling is completed, the bottle mouth descends and leaves the filling valve, and the bottle enters the capping machine through the bottleneck transition wheel. The anti rotation knife on the capping machine locks onto the bottleneck, keeping the bottle upright and preventing rotation. The capping head keeps revolving and rotating on the capping machine, and under the action of the cam, it achieves the actions of grabbing, covering, screwing, and removing the capping, completing the entire capping process.

　　VI 6 reasons to choose Kexin:

　　1. Kexin Company has sales, engineering, and after-sales departments, all of which are dedicated to serving you;

　　2. What we are fighting for is not price, but quality and friendly service;

　　3. Our salespeople and engineers will patiently listen to your requirements and desired results, and tailor materials for you;

　　4. Our after-sales colleagues will serve you from your order placement to actual production;

　　5. 20 years of industry experience, industry;

　　6. On site visits to factories and offices.

　　7 Wenzhou Kexin Company's after-sales service commitment:

　　1. Our company provides a quality assurance for the entire product for a period of 12 months from the date of shipment from the factory.

　　2. During the warranty period, our company is responsible for free replacement and repair of damaged components in case of defects or malfunctions caused by material or processing of the product under normal customer use.

　　3. The prerequisite for users to obtain quality assurance is to install, use, and maintain the product correctly according to the user manual. Incorrect use of the product, lack of maintenance, unauthorized disassembly, modification, or self repair are not covered by this quality assurance.

　　4. Inappropriate usage environments such as high or low voltage and ambient temperature will affect the performance and lifespan of the equipment, leading to the failure of this quality assurance.

　　5. Customers who fail to fulfill their payment obligations as stipulated in the contract shall have this guarantee invalidated and irretrievable.

　　6. Repair requests must be submitted within the warranty period, and applications submitted after the deadline will not be accepted.

　　7. Lubricating oil, vacuum oil, air filter elements, etc. in oil pumps and vacuum pumps are consumables and are not covered by the warranty.

　　8 Projects that Wenzhou Kexin Light Industry Machinery Co., Ltd. can undertake:

　　1. Complete production line for hot filled beverages ranging from 2000 bottles to 36000 bottles per hour

　　2. Production line for 2000 bottles per hour -36000 bottles of mineral water and purified water

　　3. 2000 bottles per hour -36000 bottles of carbonated beverage production line

　　4. Production line for drinking water in 3-gallon and 5-gallon barrels, ranging from 100 to 1500 barrels per hour

　　5. 2000 cans per hour -36000 cans of canned beverage production line (plant protein beverage, tea beverage, functional health beverage, canned beer production line)

　　6. Production line for 2000-36000 bottles of dairy beverages per hour (milk production line, yogurt production line, fresh milk production line, pasteurized milk production line)

　　7. 2000 bottles per hour -36000 bottles carbonated beverage production line (glass bottle carbonated beverage production line, PET carbonated beverage production line, soda can carbonated beverage production line)

　　8. 2000 bottles per hour -36000 bottles of alcohol production line (beer production line (glass bottles, cans), Baijiu production line, rice wine production line, medicinal wine production line, wine production line, health wine production line, etc.)

　　9. Various water treatment equipment RO reverse osmosis UF ultrafiltration equipment

　　10. Various beverage equipment such as mixing tanks, hot and cold tanks, sandwich pots, fermentation tanks, mixing tanks, bottle filling and sealing machines, heat shrink packaging machines, labeling machines, sterilization pots, sterilization machines, etc.

　　11. Plate and tube UHT devices, CIP systems.

　　12. Turnkey project for the entire factory.

AfterSalesService :

• Mango Juice Beverage Complete Equipment