Small pear juice beverage filling equipment 2000 bottles per hour, complete set of filling and packaging equipment for small and medium-sized prickly pears

Description :

　　Pear fruits are usually used for consumption. They are not only delicious, juicy, sweet with a hint of acidity, but also nutritious, containing a variety of vitamins and fiber. Different types of pears have completely different tastes and textures. Pears can be eaten raw or steamed before consumption. In terms of medical efficacy, pears can alleviate constipation, promote digestion, and also benefit cardiovascular health. In addition to being consumed as a fruit, pears can also be used for ornamental purposes.

　　The general process of pear juice beverage production line includes: fruit selection machine wave washing agent crusher beater enzymatic hydrolysis tank high-speed mixing tank ingredient tank filter homogenizer ultra-high temperature instantaneous sterilization machine hot water tank high-level temporary storage tank bottle flushing machine filling machine capping machine post packaging system and other equipment.

　　After years of practical experience accumulation, combined with advanced foreign processes and technologies, especially Italian juice and jam processing technology, our company has formed a unique and mid-range technical style. According to different products, different processing techniques are adopted, such as apple juice beverage production line equipment, grape juice beverage production line equipment, pear juice beverage production line equipment, orange juice beverage production line equipment, prickly pear juice beverage production line equipment, bayberry juice beverage production line equipment, macaque peach juice beverage production line equipment, pineapple juice beverage production line equipment, tomato sauce beverage production line equipment, strawberry jam beverage production line equipment, peach sauce beverage production line equipment, apricot jam beverage production line equipment, blueberry sauce beverage production line equipment, etc. The processing equipment for prickly pear juice, prickly pear juice beverage production line, and prickly pear beverage equipment are advanced in technology and operate stably. The prickly pear juice processing equipment, prickly pear juice beverage production line, and prickly pear beverage equipment assembly line project include prickly pear feeding and pretreatment system, prickly pear crushing, prickly pear juice extraction system, prickly pear clear juice processing system, prickly pear sterilization and aseptic filling system. If making concentrated juice, concentration equipment needs to be added.

　　Processing technology flow of pear juice beverage production line：

　　oneTheRaw material selection：

　　Select fully ripe, fresh, flavorful, juicy, and pest free peach fruits. Peach fruits with insufficient maturity should undergo post ripening.

　　twoTheRaw material pretreatment：

　　1. Cleaning. After selecting the raw materials, rinse them with clean water to remove impurities. After cleaning, rinse them in a 1% hydrochloric acid solution or detergent solution to remove residual pesticides. Rinse them in clean water and drain them.

　　2. Cut half to remove the nucleus. Use a cutting and excavating machine. 3. Soak for color protection. Add 0.1% of the raw materials after half cutting and half digging. Soak in a mixed solution of ascorbic acid and citric acid for color protection.

　　threeTheHeating and pulping：

　　The fruit chunks are heated at 90 ° C-95 ° C for 3-5 minutes to promote softening, and then beaten using a 0.5 mm diameter beater to remove the skin.

　　fourTheFlavor adjustment：

　　After the previous processing, the fruit pulp needs to be adjusted to enhance its flavor. Add ingredients such as sugar, citric acid, and L-ascorbic acid during adjustment. The ratio is 100 kilograms of peach pulp, 80 kilograms of 27% sugar solution, 0.45 kilograms of citric acid, and 0.07-0.2 kilograms of L-ascorbic acid.

　　fiveTheHomogeneous degassing：

　　Homogenization is the process of splitting the suspended fruit pulp particles into smaller particles and evenly dispersing them in the juice, increasing the stability of the juice and preventing stratification.

　　The homogenization method is to pass the roughly filtered juice through a high-pressure homogenizer, allowing the pulp particles and colloidal substances in the juice to pass through small holes with a diameter of 0.002-0.003 millimeters under high pressure and become finer particles. Generally, a homogenizer weighing 130-160 kilograms per square centimeter is used in production.

　　Additionally, colloid mills can be used for homogenization. When the juice flows through the narrow slit with a gap of 0.05-0.075 millimeters in the colloid mill, the pulp particles in the juice collide and rub against each other due to strong centrifugal force, thus achieving homogenization.

　　During juice extraction, fruits are exposed to gases such as oxygen, nitrogen, and carbon dioxide. Nitrogen can cause oxidation of substances such as vitamin C and pigments, as well as corrosion of tin cans. Therefore, degassing is necessary, and there are two main methods for degassing:

　　1. Vacuum method. Fill the juice into a vacuum container and spray it out in a mist to remove gas. The straightness obtained by the straight-line method is 685-711 mmHg or above, and the temperature is below 43 ℃.

　　2. Nitrogen exchange method. Juice flows from the top of an upright glass or stainless steel tube, while nitrogen is pressurized from the bottom of the tube. After the addition of nitrogen, countless small bubbles are formed in the juice, replacing the oxygen in the juice and achieving the purpose of degassing.

　　sixTheSterilization canning：

　　Heat the juice to 95 ℃, maintain for 1 minute, and immediately fill the can while it is still hot.

　　7、 Sealed cooling：

　　Tighten the bottle cap and invert the can for one minute. After sealing, quickly cool it in sections to around 38 ℃, and then store it in the warehouse.

　　Qualified fruit tea products are pink or yellow brown in color, with a dark red color allowed; The liquid is uniformly cloudy, and there are particles settling after long-term standing; Has a peach juice flavor and no off flavors; Soluble solids reach 10% -14%

　　8 Equipment required for pear juice beverage production line：

　　1. Water treatment. Reverse osmosis costs approximately 40000 to 60000 yuan.

　　2. Filling machine. If the daily production demand is 1000 pieces and overtime production is possible, using a 1000-1500 bottle/hour rotary filling line is sufficient. A higher quality complete set should not exceed 150000 yuan.

　　3. Equipment materials and key components. In order to be durable, the equipment must be made of 304 stainless steel material, and pipes, valves, pumps, etc. need to be used better.

　　4. If it is a PET bottle, there are facilities for pouring and cooling in the later stage.

　　5. One half ton coal boiler, with an additional 20000 yuan for installation and renovation.

　　6. A factory building with a height of 4 meters or more and an area of 700 square meters or more is preferable (one line).

　　7. Pure production equipment can be purchased for around 350000 to 400000 yuan, but now auxiliary facilities are relatively expensive, such as factory renovation, personnel disinfection facilities, cleaning workshops, laboratories, etc., estimated to cost 300000 yuan, which is relatively safe.

　　8. In addition, at least 300000 yuan is required for rent and reserve funds.

　　9. Therefore, opening a beverage factory that can produce stable quality and sustain survival now requires at least 1 million yuan.

　　10. It should be noted that once established, there is no turning back. Investors in small beverage enterprises often only focus on equipment investment costs, neglecting later costs and time costs such as supporting facilities, auxiliary facilities, start-up expenses, QS application, customized molds, packaging design, plate making, recruitment, training, trial production, etc. Develop two or more plans and emergency measures, and implement them cautiously.

　　Nine Kexin Company can provide you with after-sales service:

　　1. Installation and commissioning of equipment: Experienced technicians and engineers are appointed according to different production equipment to be responsible for installation and commissioning, complete their work on schedule according to the contract requirements, and enter normal production after passing the acceptance inspection.

　　2. After sales service archiving: After the installation and commissioning of the production equipment purchased by customers, all relevant information will enter the special archive service management system, and the use and operation will be timely monitored by our company, with fast and timely service and regular follow-up procedures.

　　3. Service time commitment: Before the production equipment arrives at the customer's factory, please make an appointment with the after-sales service department for the arrival time of the debugging personnel. According to the requirements, they will arrive at the site on time. If there is an emergency situation that cannot be handled during the operation of the equipment, it will be directly reported to the after-sales service department. After working hours, please contact the contracting parties or marketing personnel, and arrive at the site within 12 hours after receiving the notification.

　　4. Technical training: In order to ensure that customer technical personnel can proficiently master the performance and operation maintenance procedures of the equipment, in addition to on-site training, we can provide customers with specialized technical training within our company. According to actual needs, we will invite customers to our beverage production experimental factory and sample factory for training.

　　5. Supply of spare parts: Adequate supply of spare parts throughout the year, quick handling of telephone mail order business at any time, on-site service for major repair parts plan, saving customers time and costs.

　　6. Regular tour service: Based on customer satisfaction survey results and different customer requirements, visit customers in stages and batches according to the plan, solve customer problems in production at any time, and continuously improve through summarization to achieve customer satisfaction. Customers are requested to fill out the Customer Satisfaction Survey Form and User Service Card carefully at that time.

　　7. Undertaking major, medium, and minor repairs of equipment: The company undertakes major, medium, and minor repairs, with repair parts supplied at a 10% discount from the factory price. Major repairs take 30 days, medium repairs take 15 days, and minor repairs take 3-7 days to complete.

　　8. Information Service: In order to facilitate customers to have a better understanding of the development of the beverage market and packaging equipment trends, our company will promptly inform you of the information and regularly mail our consulting magazines to customers.

　　9. Quality Commitment: Wenzhou Kexin Machinery Manufacturing Co., Ltd. guarantees that the equipment provided is brand new, advanced and reliable, meets the process requirements, and has a one-year warranty from the date of delivery (vulnerable parts are not covered by the warranty).

　　Ten Projects that Wenzhou Kexin Light Industry Machinery Co., Ltd. can undertake:

　　1. Complete production line for hot filled beverages ranging from 2000 bottles to 36000 bottles per hour

　　2. Production line for 2000 bottles per hour -36000 bottles of mineral water and purified water

　　3. 2000 bottles per hour -36000 bottles of carbonated beverage production line

　　4. Production line for drinking water in 3-gallon and 5-gallon barrels, ranging from 100 to 1500 barrels per hour

　　5. 2000 cans per hour -36000 cans of canned beverage production line (plant protein beverage, tea beverage, functional health beverage, canned beer production line)

　　6. Production line for 2000-36000 bottles of dairy beverages per hour (milk production line, yogurt production line, fresh milk production line, pasteurized milk production line)

　　7. 2000 bottles per hour -36000 bottles carbonated beverage production line (glass bottle carbonated beverage production line, PET carbonated beverage production line, soda can carbonated beverage production line)

　　8. 2000 bottles per hour -36000 bottles of alcohol production line (beer production line (glass bottles, cans), Baijiu production line, rice wine production line, medicinal wine production line, wine production line, health wine production line, etc.)

　　9. Various water treatment equipment RO reverse osmosis UF ultrafiltration equipment

　　10. Various beverage equipment such as mixing tanks, hot and cold tanks, sandwich pots, fermentation tanks, mixing tanks, bottle filling and sealing machines, heat shrink packaging machines, labeling machines, sterilization pots, sterilization machines, etc.

　　11. Plate and tube UHT devices, CIP systems.

　　12. Turnkey project for the entire factory.

　　Wenzhou Kexin Light Industry Machinery Co., Ltd. is a design and manufacturing enterprise engaged in fluid equipment and accessories, with business scope covering beverage engineering, alcohol engineering, food engineering, dairy engineering, water treatment and other engineering fields. The main products include: beverage filling production line, purified water production equipment, barreled water filling production line, pop can filling production line, vegetable protein beverage production line, (containing gas) carbonated beverage production line, vitamin functional beverage production line, fruit juice beverage production equipment, red wine production line, Baijiu production line, etc. (fruit and vegetable drinks, Babao Congee, edible oil, condiments, bee products, cosmetics and other full sets of production line equipment) various beverage mechanical filling equipment, packaging equipment and supporting products to meet the needs of various types of customers. We also provide process design, plant construction guidance, machinery manufacturing, installation and commissioning, after-sales service, technical training, beverage technical formula, etc. One stop turnkey engineering services.

AfterSalesService :

• Pear juice beverage production line equipment