Small semi-automatic blending concentrated juice beverage filling and packaging fully automatic production line equipment

Description :

　　Juice beverage equipment is a broad concept that refers to equipment used to manufacture various beverages. It generally consists of many devices that form a production line to process various beverages, such as water treatment equipment, bottle washing machines, filling machines, sealing machines, sterilization equipment, CIP on-site cleaning machines, filtration equipment, packaging equipment, and so on.

　　Juice drinks are juice products obtained from fruits through physical methods such as pressing, centrifugation, extraction, etc., generally referring to pure fruit juice or fruit juice. Juice is divided into clear juice and cloudy juice according to its form.

　　One Juice drinks and fruit pulp drinks：

　　1. Fruit juice (pulp) and fruit juice beverages (products). It is defined as a product made from fresh or refrigerated fruits through processing. Fruit juice (pulp) and fruit juice beverages (products) can also be divided into 9 types: fruit juice, fruit pulp, concentrated fruit pulp, fruit juice beverage, fruit juice beverage, fruit beverage concentrate, fruit beverage, etc. Most of them use the pulping process to process the edible parts of fruits or fruits into unfermented but fermentable pulp or add an equal amount of natural water lost during concentration to the concentrated pulp, resulting in products with the color, flavor, and soluble solids content of the original fruit pulp.

　　2. Juice beverage refers to a type of beverage made by extracting juice from fresh fruits. The juice of various fruits contains different nutrients such as vitamins, and is considered a beneficial beverage for health. However, its lack of all the fiber and high sugar content of fruits are sometimes seen as its drawbacks. Various common fruit juices: apple juice, grapefruit juice, kiwi juice, mango juice, pineapple juice, watermelon juice, grape juice, cranberry juice, orange juice, coconut juice, lemon juice, cantaloupe juice, strawberry juice, papaya juice.

　　IIEquipment and process flow for blending concentrated fruit juice into beverages：

　　Sugar (based on customer needs) - Filtration (based on customer needs) - Cooling (based on customer needs) - Blending - Filtration - Homogenization - Sterilization - Filling - Sealing - Warm Bottle - Labeling, Shrinking - Printing - Packing - Sealing - Stacking (The specific equipment used in the juice beverage production line depends on the situation)

　　IIIProcess flow of juicing beverage from raw fruit:

　　Raw fruit - picking - cleaning - crushing - juicing - enzymatic hydrolysis - emulsification - blending - filtering - homogenization - degassing - sterilization - filling - sealing - labeling - shrinking - coding - packing - palletizing (the equipment used in the juice beverage production line depends on the customer's situation)

　　4Production of fruit juice beveragesGenerally speaking, it includes the following devices：

　　1. Water treatment equipment: Using original American nanofiltration membranes (such as RO membranes for purified water), the water source can be groundwater or tap water, ensuring that the effluent quality meets the standards of purified water. The conductivity of primary water is below 40, and that of secondary water is below 10. This system includes quartz sand tank, activated carbon tank, raw water tank, water treatment, ozone sterilization equipment, etc

　　2. Mixing tanks (raw water tank, pure water tank, ingredient tank). The mixing tank is mainly used for mixing, blending, blending, and homogenization of materials. The stainless steel mixing tank is designed with standardized structure and configuration according to the requirements of the production process, and can be humanized. The mixing tank can achieve feed control, mixing control, and other manual and automatic controls during the mixing process. The structure of the mixing tank consists of the mixing tank body, mixing tank cover, mixer, support, transmission device, bearings, etc. The selected materials can be made of carbon steel or stainless steel according to different process requirements. Due to different production process requirements of users, mixers can be configured in various forms such as slurry, anchor, frame, spiral, etc.

　　3. Homogenizer. The application of homogenizers in food processing: Homogenizers in food processing refer to the triple action of squeezing, strong impact, and expansion to refine the material liquid, so that the material can be more evenly mixed with each other. For example, homogenizers are used in dairy processing to break down the fat in milk more finely, making the entire product system more stable. Milk will look whiter. Homogenization is mainly carried out through homogenizers. It is an important processing equipment for the food, dairy, and beverage industries.

　　4. Ultra high temperature sterilization machine. It is applicable to the instantaneous sterilization of liquid materials such as fresh milk, fruit juice, beverage, ice cream, ice cream slurry, soy sauce, soybean milk, condensed milk, alcohol, etc., as well as the sterilization of fluid materials. The feeding and discharging of this equipment are both equipped with three-way valves, and the flow rate can be adjusted as needed, ensuring reliable use.

　　5. Multi functional bottle blowing machine. The whole machine operation adopts touch screen operation to achieve human-machine dialogue. Specially designed secondary blowing system ensures stable quality of bottle molding. The heater adopts a four stage infrared temperature control and a digital automatic voltage stabilization temperature control system, which can set the corresponding heating temperature according to different bottle preforms of the user. It has the characteristics of reasonable structure, small footprint, low power and gas consumption, and strong stability.

　　6. Bottle sorting machine. PLC control combined with variable frequency speed regulation ensures synchronous operation of the entire production line. Adopting a three time recommendation bottle dispensing mechanism to improve bottle dispensing efficiency. The unique design of the bottle dropping component adapts to bottles of different lengths. The bottle extraction wheel is equipped with a bottle jam detector. The umbrella shaped tower is equipped with detectors that control the storage volume of bottles in the main engine compartment by starting and stopping the hoist. The reverse bottle is connected to the bottle mouth of the air duct during the bottle extraction wheel to prevent the bottle from getting stuck halfway. The bottle dispensing area is controlled by a synchronous belt and star wheel to ensure stable dispensing without bottle tipping or squeezing. The whole machine adopts a centralized lubrication system for fixed-point, timed, and quantitative lubrication.

　　7. Bottle loading equipment (palletizer, PET bottle air delivery equipment). The air duct conveyor line is designed for conveying empty PET bottles of various shapes and sizes. Modular design, easy and fast installation of air ducts and layout of workshop production lines. Different conveying methods can be designed for bottles of different specifications. Control the conveying speed by adjusting the wind pressure and speed.

　　8. Bottle cap cleaning machine. Rinsing bottle caps with liquid medicine can solve the dust generated during transportation and storage of bottle caps.

　　9. Three in one filling machine. The three in one filling machine adopts star wheel transmission technology to achieve fully automatic bottle washing, filling, sealing and other processes. The air duct is directly connected to the bottle feeding wheel, and the bottle transmission adopts full process bottleneck technology. Changing the bottle shape does not require adjusting the height of the equipment. The three in one unit completes the three processes of bottle washing, filling, and sealing in one go, with minimal bottle wear and accurate and stable transmission. High speed and high flow gravity filling valve, fast filling speed, accurate liquid level without liquid loss. The bottle bottom support plate of the bottle dispensing wheel adopts a spiral descent method, and changing the bottle shape does not require adjusting the height of the bottle dispensing conveyor chain.

　　10. Lamp inspection box. The lamp inspection box adopts lamps with a power of 60W and a rated voltage of 220V. The lamp inspection box is mainly used for quality inspection of transparent bottled liquids after filling and before packaging.

　　11. Sealing machine. The high-pressure fan blows air, causing the high-speed flowing air to spray out from the narrow slit and blow away the residual water droplets on the bottle body. The slit is arranged in an inclined manner, and all sides of the bottle can be blown by high-speed winds.

　　12. Labeling (labeling) equipment. Modular design, static cutting. Adapt to various bottle shapes and bodies.

　　13. Laser coding machine. Safe and non-toxic. Energy saving and energy-saving.

　　14. Packaging machine. The membrane packaging machine, fully automatic packing machine, adopts imported PLC automatic control, with a human-machine interface and accurate tracking. The secondary packaging enters the state, eliminating bottle shortage and pouring, and adjusting flexibly. Adjustable hot air circulation structure, suitable for various heat shrink films (including color printing), with fast and easy film replacement.

　　Five Kexin Company can provide you with after-sales service:

　　1. Installation and commissioning of equipment: Experienced technicians and engineers are appointed according to different production equipment to be responsible for installation and commissioning, complete their work on schedule according to the contract requirements, and enter normal production after passing the acceptance inspection.

　　2. After sales service archiving: After the installation and commissioning of the production equipment purchased by customers, all relevant information will enter the special archive service management system, and the use and operation will be timely monitored by our company, with fast and timely service and regular follow-up procedures.

　　3. Service time commitment: Before the production equipment arrives at the customer's factory, please make an appointment with the after-sales service department for the arrival time of the debugging personnel. According to the requirements, they will arrive at the site on time. If there is an emergency situation that cannot be handled during the operation of the equipment, it will be directly reported to the after-sales service department. After working hours, please contact the contracting parties or marketing personnel, and arrive at the site within 12 hours after receiving the notification.

　　4. Technical training: In order to ensure that customer technical personnel can proficiently master the performance and operation maintenance procedures of the equipment, in addition to on-site training, we can provide customers with specialized technical training within our company. According to actual needs, we will invite customers to our beverage production experimental factory and sample factory for training.

　　5. Supply of spare parts: Adequate supply of spare parts throughout the year, quick handling of telephone mail order business at any time, on-site service for major repair parts plan, saving customers time and costs.

　　6. Regular tour service: Based on customer satisfaction survey results and different customer requirements, visit customers in stages and batches according to the plan, solve customer problems in production at any time, and continuously improve through summarization to achieve customer satisfaction. Customers are requested to fill out the Customer Satisfaction Survey Form and User Service Card carefully at that time.

　　7. Undertaking major, medium, and minor repairs of equipment: The company undertakes major, medium, and minor repairs, with repair parts supplied at a 10% discount from the factory price. Major repairs take 30 days, medium repairs take 15 days, and minor repairs take 3-7 days to complete.

　　8. Information Service: In order to facilitate customers to have a better understanding of the development of the beverage market and packaging equipment trends, our company will promptly inform you of the information and regularly mail our consulting magazines to customers.

　　9. Quality Commitment: Wenzhou Kexin Machinery Manufacturing Co., Ltd. guarantees that the equipment provided is brand new, advanced and reliable, meets the process requirements, and has a one-year warranty from the date of delivery (vulnerable parts are not covered by the warranty).

　　VI Projects that Wenzhou Kexin Light Industry Machinery Co., Ltd. can undertake:

　　1. Complete production line for hot filled beverages ranging from 2000 bottles to 36000 bottles per hour

　　2. Production line for 2000 bottles per hour -36000 bottles of mineral water and purified water

　　3. 2000 bottles per hour -36000 bottles of carbonated beverage production line

　　4. Production line for drinking water in 3-gallon and 5-gallon barrels, ranging from 100 to 1500 barrels per hour

　　5. 2000 cans per hour -36000 cans of canned beverage production line (plant protein beverage, tea beverage, functional health beverage, canned beer production line)

　　6. Production line for 2000-36000 bottles of dairy beverages per hour (milk production line, yogurt production line, fresh milk production line, pasteurized milk production line)

　　7. 2000 bottles per hour -36000 bottles carbonated beverage production line (glass bottle carbonated beverage production line, PET carbonated beverage production line, soda can carbonated beverage production line)

　　8. 2000 bottles per hour -36000 bottles of alcohol production line (beer production line (glass bottles, cans), Baijiu production line, rice wine production line, medicinal wine production line, wine production line, health wine production line, etc.)

　　9. Various water treatment equipment RO reverse osmosis UF ultrafiltration equipment

　　10. Various beverage equipment such as mixing tanks, hot and cold tanks, sandwich pots, fermentation tanks, mixing tanks, bottle filling and sealing machines, heat shrink packaging machines, labeling machines, sterilization pots, sterilization machines, etc.

　　11. Plate and tube UHT devices, CIP systems.

　　12. Turnkey project for the entire factory.

　　Wenzhou Kexin Light Industry Machinery Co., Ltd. is a design and manufacturing enterprise engaged in fluid equipment and accessories, with business scope covering beverage engineering, alcohol engineering, food engineering, dairy engineering, water treatment and other engineering fields. The main products include: beverage filling production line, purified water production equipment, barreled water filling production line, pop can filling production line, vegetable protein beverage production line, (containing gas) carbonated beverage production line, vitamin functional beverage production line, fruit juice beverage production equipment, red wine production line, Baijiu production line, etc. (fruit and vegetable drinks, Babao Congee, edible oil, condiments, bee products, cosmetics and other full sets of production line equipment) various beverage mechanical filling equipment, packaging equipment and supporting products to meet the needs of various types of customers. We also provide process design, plant construction guidance, machinery manufacturing, installation and commissioning, after-sales service, technical training, beverage technical formula, etc. One stop turnkey engineering services.

AfterSalesService :

• Raw pulp blending juice beverage equipment