2023 complete set of snow pear fruit juice beverage production line manufacturer 3 tons per hour pear paste pear wine processing equipment

Description :

　　One Why make pear juice drinks：

　　Pears contain protein Fat Sugar Coarse fiber Calcium Phosphorus Minerals such as iron and various vitamins have the ability to lower blood pressure The effect of nourishing yin and clearing heat. This product can use multiple varieties of pears as raw materials and is ground to flavor. Made through sterilization and other processing techniques, this beverage retains the natural aroma and rich nutrition of fresh pears, making it a beverage suitable for all ages. With the deepening of health concepts, more and more consumers are paying more attention to health, and the potential of the fruit and vegetable beverage market is increasing. Pear juice beverages have stable colors and simple processes, making them suitable for juice beverage companies to diversify their product range.

　　II Equipment required for pre-treatment of pear juice beverage production line equipment：

　　1. Hot water tank: made of stainless steel SUS304, with a 3mm inner liner and an outer stainless steel plate. It is insulated with polyester amine foam and fully enclosed Manhole Glass level gauge Import and export, fly proof, dustproof and breathable cover Four adjustable legs Bottom discharge with a diameter of 38.

　　2. Sanitary centrifugal pump: Material contact part material SUS304, hard alloy mechanical seal, flow rate 10m3/h. Head 24m, motor power 2.2Kw. Equipped with ABB motor

　　3 Plate Heat Exchanger: SUS304 plate, embedded structure, sealed with food grade high-temperature resistant rubber gasket, stainless steel jacket wrapped around the bracket, steam heating, inlet and outlet with a diameter of 38.

　　4 sugar dissolving tanks: made of stainless steel SUS304, with an inner container of δ 3mm, a Maitreya plate jacket of δ 1.5mm, and an outer stainless steel plate of δ 1.5mm, fully enclosed Adopting polyurethane foam insulation Vertical slurry mixing, 60 revolutions per minute Digital thermometer Motor power 1.1Kw. Cleaning hair Inlet and outlet (? 38). Respirator.

　　5 syrup conveying pump: Material contact part made of SUS304, hard alloy mechanical seal, flow rate of 5m3/h, head of 36m, motor power of 1.5Kw, equipped with ABB motor

　　6 Double barrel filters: filtration area of 0.3 square meters Import and export: Φ 38 stainless steel filter drum Import and export pressure gauges Stainless steel filter screen The filtering accuracy is 100 mesh Including butterfly valve.

　　7-bag bucket filter: filtration area of 0.3 square meters Import and export: Φ 38 stainless steel filter drum Import and export pressure gauges Bag filter screen The filtering accuracy is 150 mesh Including butterfly valve.

　　8-plate cooler: SUS304 plate, embedded structure, food grade rubber gasket sealing, bracket wrapped in stainless steel sheath, cooled by cooling water, inlet and outlet with a diameter of 38.

　　9 Sugar dissolution operation platform: made of stainless steel as a whole, with stainless steel circular tubes for the legs and stainless steel rectangular tubes for the brackets. Stainless steel anti-skid steel plates and stainless steel safety guardrails are laid on top, with dimensions of 2000 × 1000 × 1200mm (length × width × height)

　　10 mixing tank: made of stainless steel SUS304, with a barrel body of δ 3mm, single-layer sealed type Quickly open the compression type manhole Glass level gauge Import and export of materials CIP cleaning hair (? 38). Anti fly, dustproof and breathable cover Vertical blade mixing, 60 revolutions per minute Four adjustable legs

　　11 Material conveying centrifugal pump: Material contact part material SUS304, hard alloy mechanical seal, flow rate 5m3/h. Head 24m. Motor power 1.5Kw. Equipped with ABB motor

　　12 dual filters: filtration area of 0.3 square meters Import and export: Φ 38 stainless steel filter drum Import and export pressure gauges Stainless steel filter screen The filtering accuracy is 100 mesh Including butterfly valve

　　13 bag filter: filtration area of 0.3 square meters Import and export: Φ 38 stainless steel filter drum Import and export pressure gauges Bag filter screen The filtering accuracy is 150 mesh Including butterfly valve

　　14 Ingredient Operation Platform: Made of integral stainless steel, with stainless steel circular tubes for the support legs and stainless steel rectangular tubes for the brackets. Stainless steel anti-skid steel plates and stainless steel safety guardrails are laid on top, with dimensions of 6000 × 1000 × 1800mm (length × width × height)

　　15CIP return pump: Material contact part material SUS304, hard alloy mechanical seal, flow rate 20m3/h. Head 24m. Motor power 4.0Kw. Equipped with ABB motor

　　16CIP split cleaning unit: made of SUS304 material, fully enclosed structure, using polyurethane foam insulation, complete set: insulated acid tank Insulated alkali tank Insulated hot water tank CIP process pump 10T/h. Head 36 meters, plate heat exchanger 10 ㎡, electrical control box, system connection pipeline Valves pipe fitting. Electric wires Wire conduit Bracket, etc.

　　III Process flow of pear juice beverage production line:

　　Cleaning (Cleaning Machine) - Fruit Inspection (Fruit Inspection Machine) - Crushing (Crusher) - Beating (Beating Machine) - Juice Extraction (Juicer) - Filtration (Filter) - Concentrator (Concentrator) - Mixing (Mixing Tank) - Sterilization (Sterilizer) - Aseptic Storage (Aseptic Storage Tank) - Aseptic Filling - Finished Product Packaging

　　4 Key points of pear juice production line technology：

　　Raw material selection

　　Choose fully mature options Fresh Good flavor Rich in juice Peach fruits that are free from pests and diseases, and those that are not mature enough, need to undergo post ripening.

　　Raw material pretreatment

　　1. Cleaning. After selecting the raw materials, rinse them with clean water to remove impurities. After cleaning, rinse them in a 1% solution or detergent solution to remove residual pesticides. Rinse them in clean water and drain them.

　　2. Cut half and remove the nucleus. Use a cutting and excavating machine. 3. Soak for color protection. Add 0.1% of the raw materials after half cutting and half digging. Soak in a mixed solution of ascorbic acid and citric acid for color protection.

　　Heating and pulping

　　The fruit chunks are heated at 90 ° C-95 ° C for 3-5 minutes to promote softening, and then beaten using a 0.5 mm diameter beater to remove the skin.

　　Flavor adjustment

　　After the previous processing, the fruit pulp needs to be adjusted to enhance its flavor. Add sugar when adjusting Ingredients such as citric acid and L-ascorbic acid. The ratio is 100 kilograms of peach pulp and 80 kilograms of 27% sugar solution Citric acid 0.45 kg L-ascorbic acid 0.07-0.2 kg.

　　Homogeneous degassing

　　Homogenization is the process of splitting the suspended fruit pulp particles into smaller particles and evenly dispersing them in the juice, increasing the stability of the juice and preventing stratification. The homogenization method is to pass the roughly filtered juice through a high-pressure homogenizer, allowing the pulp particles and colloidal substances in the juice to pass through small holes with a diameter of 0.002-0.003 millimeters under high pressure and become finer particles. Generally, a homogenizer with a capacity of 130-160 kilograms per square centimeter is used in production. Additionally, colloid mills can be used for homogenization. When the juice flows through the narrow slit with a gap of 0.05-0.075 millimeters in the colloid mill, the pulp particles in the juice collide and rub against each other due to strong centrifugal force, thus achieving homogenization. The fruit enters oxygen during juice extraction Gases such as nitrogen and carbon dioxide, among which nitrogen can cause oxidation of substances such as vitamin C and pigments The corrosion of tin cans requires degassing, and there are two main methods for degassing:

　　1. Vacuum method. Fill the juice into a vacuum container and spray it out in a mist to remove gas. The straightness obtained by the straight-line method is 685-711 mmHg or above, and the temperature is below 43 ℃.

　　2. Nitrogen exchange method. Juice flows from the top of an upright glass or stainless steel tube, while nitrogen is pressurized from the bottom of the tube. After the addition of nitrogen, countless small bubbles are formed in the juice, replacing the oxygen in the juice and achieving the purpose of degassing.

　　Sterilization canning

　　Heat the juice to 95 ℃, maintain for 1 minute, and immediately fill the can while it is still hot.

　　Sealed cooling

　　Tighten the bottle cap and invert the can for one minute. After sealing, quickly cool it in sections to around 38 ℃, and then store it in the warehouse.

　　Wenzhou Kexin produces concentrated apple juice and pear juice production line equipment, apple juice and pear juice beverage equipment, and apple pear whole plant processing and production equipment. After years of practical experience accumulation, combined with advanced foreign technology and techniques, especially the Italian concentrated apple juice and pear juice production line equipment, apple juice and pear juice beverage equipment, and apple pear whole plant processing and production equipment, our company has formed a unique brand The technical style of the configuration. According to different products, different processing techniques are used, such as apple juice Grape Juice. Pear juice, orange juice Pineapple Juice. ketchup. Strawberry sauce, peach sauce Apricot sauce Blueberry sauce and so on. Advanced technology and stable equipment operation, such as grape juice, using the Italian airbag press machine represented by our company, while peach and apricot jam are processed using cold de nucleating technology. The electrical configuration adopts international advanced brands, such as Siemens PLC and touch screen.

　　Wenzhou Kexin Light Industry Machinery Co., Ltd. produces prickly pear juice processing equipment Pear juice beverage production line Pear whole line production and processing equipment Pear juice mixing line Small packaging prickly pear juice production line.

　　After years of practical experience accumulation, combined with advanced foreign processes and technologies, especially Italian juice and jam processing technology, our company has formed a unique The technical style of the configuration. According to different products, different processing techniques are used, such as apple juice Grape Juice. Pear juice, orange juice Rose juice Yangmei juice Peach juice Pineapple Juice. ketchup. Strawberry sauce, peach sauce Apricot sauce Blueberry sauce and so on. Processing equipment for prickly pear juice Pear juice beverage production line The prickly pear beverage equipment has advanced technology and stable operation. Processing equipment for prickly pear juice Pear juice beverage production line The whole line project of prickly pear beverage equipment includes prickly pear feeding and pretreatment system The prickly pear is broken Pear juice extraction system Prickly pear juice processing system Prickly pear sterilization and aseptic filling system. If making concentrated juice, concentration equipment needs to be added.

　　Five Kexin Company can provide you with after-sales service:

　　1. Equipment installation and debugging: Experienced personnel are assigned according to different production equipment The engineer is responsible for installation and debugging, completing their work on schedule according to the contract requirements, and entering normal production after passing the acceptance inspection.

　　2. After sales service archiving: After the installation and commissioning of the production equipment purchased by customers, all relevant information will enter the special archive service management system, and the use and operation will be timely monitored by our company, with fast and timely service and regular follow-up procedures.

　　3. Service time commitment: Before the production equipment arrives at the customer's factory, please make an appointment with the after-sales service department for the arrival time of the debugging personnel. According to the requirements, they will arrive at the site on time. If there is an emergency situation that cannot be handled during the operation of the equipment, it will be directly reported to the after-sales service department. After working hours, please contact the contracting parties or marketing personnel, and arrive at the site within 12 hours after receiving the notification.

　　4. Technical training: In order to ensure that customer technical personnel can proficiently master the performance and operation maintenance procedures of the equipment, in addition to on-site training, we can provide customers with specialized technical training within our company. Customers will be invited to our beverage production experimental factory according to actual needs The model factory receives training.

　　5. Supply of spare parts: Adequate supply of spare parts throughout the year, quick handling of telephone mail order business at any time, on-site service for major repair parts plan, saving customers time and costs.

　　6. Regular tour service: Based on customer satisfaction survey results and different customer requirements, visit customers in stages and batches according to the plan, solve customer problems in production at any time, and continuously improve through summarization to achieve customer satisfaction. Customers are requested to fill out the Customer Satisfaction Survey Form and User Service Card carefully at that time.

　　7. Undertake large equipment In the middle Minor repair: The company undertakes major projects In the middle Minor repairs, repair parts are supplied at a 10% discount from the factory price. Major repairs take 30 days, medium repairs take 15 days, and minor repairs take 3-7 days to complete.

　　8. Information Service: In order to facilitate customers' understanding of the development of the beverage market and packaging equipment trends, our company will promptly inform you of new information and regularly mail our consulting magazines to customers.

　　9. Quality Commitment: The equipment provided by Wenzhou Kexin Machinery Manufacturing Co., Ltd. is guaranteed to be brand new Advanced and reliable products that meet the process requirements, and have a one-year warranty from the date of delivery (vulnerable parts are not covered by the warranty).

　　VI Projects that Wenzhou Kexin Light Industry Machinery Co., Ltd. can undertake:

　　1. Complete production line for hot filled beverages ranging from 2000 bottles to 36000 bottles per hour

　　2. 2000 bottles per hour -36000 bottles of mineral water Pure water production line

　　3. 2000 bottles per hour -36000 bottles of carbonated beverage production line

　　4. 100 barrels per hour -1500 barrels, 3 gallon. 5-gallon barrel drinking water production line

　　5. 2000 cans per hour -36000 cans of canned beverage production line (plant protein beverage, tea beverage, functional health beverage, canned beer production line)

　　6. Production line for 2000-36000 bottles of dairy beverages per hour (milk production line, yogurt production line, fresh milk production line, pasteurized milk production line)

　　7. 2000 bottles per hour -36000 bottles carbonated beverage production line (glass bottle carbonated beverage production line. PET carbonated beverage production line) Production line for soda cans and carbonated beverages

　　8. 2000 bottles per hour -36000 bottles of alcohol production line (beer production line (glass bottles, cans) Baijiu production line Huangjiu production line Medicinal liquor production line Wine production line Health wine production line, etc

　　9. Various water treatment equipment RO reverse osmosis UF ultrafiltration equipment

　　10. Various beverage equipment such as mixing tanks, hot and cold tanks, sandwich pots, fermentation tanks, mixing tanks, bottle filling and sealing machines, heat shrink packaging machines, labeling machines, sterilization pots, sterilization machines, etc.

　　11. Plate and tube UHT devices CIP system.

　　12. Turnkey project for the entire factory.

　　Wenzhou Kexin Light Industry Machinery Co., Ltd. is a design and manufacturing enterprise engaged in fluid equipment and accessories, with a business scope involving beverage engineering Alcoholic beverage engineering Food Engineering Engineering fields such as dairy engineering and water treatment. Our main products include beverage filling production lines Pure water production equipment Bottled water filling production line Can filling production line Plant protein beverage production line Carbonated beverage production line (including gas) Vitamin functional beverage production line Juice beverage production equipment Red wine production line Baijiu production line, etc. (fruit and vegetable drinks, Babao Congee, edible oil, condiments, bee products, cosmetics and other full sets of production line equipment) various beverage mechanical filling equipment Packaging equipment and supporting products meet various types of customer needs, and we also provide process design Construction guidance Mechanical manufacturing Installation and debugging after-sale service. Technical training Turnkey engineering services such as beverage technology formulas.

　　Since its establishment 20 years ago, the company has won the trust of customers both domestically and internationally, as well as strong support from relevant departments. It has passed ISO9001-2000 quality system certification and HACCP food safety management system certification, and has been awarded honors such as "Trustworthy Enterprise", "Contract abiding and Creditworthy Unit", "AAA Credit Enterprise", and "China Beverage Machinery Famous Brand".

AfterSalesService :

• Snow pear juice beverage production line