Fruit flavored soda production line equipment 2023 complete set of slightly intoxicated old soda processing equipment

Description :

　　One Classification of carbonated beverages with carbonation:

　　1. Fruit juice carbonated beverage: refers to natural fruit juice containing 2.5% or more

　　2. Fruit flavored carbonated beverage: mainly flavored with spices, with a juice content of less than 2.5%

　　3. Cola type carbonated beverage: containing cola fruit, white lemon, bay leaf, caramel coloring

　　4. Other types of carbonated beverages: milk protein carbonated beverages, ice cream soda, etc

　　II Composition of equipment for carbonated beverage production line:

　　The material system, bottle blowing and filling system, blending and mixing system, and filling and packaging system are composed of four parts.

　　III Production and processing technology of carbonated beverages containing steam:

　　Blowing machine → Sorting machine → Mixing system → Beverage mixer → Filling equipment → Warm bottle spraying equipment → Packaging equipment → Finished products.

　　4 Detailed explanation of the functions of the carbonated beverage production line equipment:

　　1. Material and equipment: The output is 2-50 tons/hour, and it needs to be matched with a filling production line;

　　2. Bottle blowing machine: Matching with the filling production line, fully automatic/semi-automatic bottle blowing machines can be used depending on the situation;

　　3. Bottle sorting machine: If the output is small, manual bottle sorting can be used to save the cost of purchasing a bottle sorting machine. If the output is greater than 4000 bottles/hour, bottle sorting and filling can be considered to reduce labor expenses;

　　4. Filling host: matched according to the actual production capacity of the customer, with a production range of 3000-24000 bottles/hour;

　　5. Warm bottle spray equipment: customized according to needs;

　　6. Labeling machine/labeling machine: according to the actual requirements of the customer;

　　7. Inkjet printer: Ink/laser inkjet printer, according to customer's actual requirements;

　　8. Film wrapping machine/cardboard box sealing machine: according to the actual requirements of the customer;

　　Five Classification of carbonated beverage filling:

　　1. One filling:

　　Suitable for large beverage factories.

　　The early operation was to add syrup and treated water in a certain proportion to the secondary ingredient tank and stir evenly, then cool and carbonize before filling. Large capacity secondary ingredient tanks are required, and hygiene is difficult to ensure. For large continuous production lines, quantitative mixing methods are often adopted: treating water and blending syrup are continuously mixed in a certain proportion, compressed with carbon dioxide gas, and filled. Usually equipped with a cooler or a cooling carbonizer inside the mixer. At present, synchronous electric mixers are commonly used.

　　Advantages: The ratio of syrup to water is accurate, and the filling capacity is easy to control; When the filling capacity changes, there is no need to change the proportion, and the product quality is consistent; When filling, the temperature of syrup and water should be consistent, with fewer bubbles, and the content of CO2 gas should be easily controlled and stable; The product quality is stable, with sufficient gas content and fast production speed. The disadvantage is that it is not suitable for carbonated drinks with fruit pulp, the equipment is complex, the mixer comes into contact with syrup, and washing and disinfection are inconvenient.

　　2. Secondary filling:

　　Simple equipment, low investment, suitable for small and medium-sized beverage factories.

　　From a hygiene perspective, secondary filling is easy to ensure product hygiene; Due to the different temperatures of syrup and carbonated water, it is easy to produce a large number of foam when filling the syrup with carbonated water, resulting in the loss of CO2 and insufficient filling volume. Cooling can be used to solve the problem before filling syrup. Due to the lack of carbonation in syrup, mixing it with carbonated water will reduce the gas content, so it is necessary to make the gas content of carbonated water higher than the expected gas content of the finished product. The ratio of syrup to carbonated water is 1:4. If the gas content of the finished product is 3 times the volume, then the gas content of carbonated water is 3 × 5/4=3.75 times the volume.

　　Using secondary filling, syrup is quantitatively filled, while the filling amount of carbonated water may be difficult to accurately determine due to inconsistent bottle capacity or uneven liquid level after filling, resulting in differences in the quality of the finished product. Large secondary filling equipment is equipped with a flipping mixer after the filling and sealing equipment to evenly mix syrup and carbonated water

　　3. Combination filling:

　　Especially for carbonated drinks made from fruit pulp, the general one-time filling method is used to combine various machines. When filling carbonated drinks with meat juice, a bypass is installed on the blending machine to pump the blended syrup into another pipeline in proportion without mixing with water. It is directly sent to the end of the blending machine and mixed with carbonated water using a pump and control system. Then, the machines are combined according to the general one-time filling method for filling. After the blending machine, a bypass is added, and an injection mixer is used for cooling and carbonation before filling.

　　VI The filling process of carbonated beverage fruit flavored soda:

　　1. Filling system:

　　A combination system of syrup, carbonated water, and capping operations.

　　The secondary filling system consists of a grouting machine, a water filling machine, and a capping machine.

　　In the process of adding syrup to a filling system, the proportioner is placed before the mixer. The filling system consists of a filling machine and a capping machine driven by a power mechanism.

　　Filling machine: differential pressure type, isobaric type, negative pressure type.

　　Sealing machine: filling production line.

　　2. Quality requirements for filling:

　　A. Achieve the expected level of carbonation and ensure the accurate ratio of syrup to water

　　B. Ensure reasonable and consistent filling height

　　C. The top gap of the container should maintain a low air volume

　　D. Sealed tightly and effectively

　　E. Maintain product stability (instability caused by excessive carbonation, impurities, air, high filling temperature, or large temperature differences)

　　7 Kexin Company can provide you with after-sales service:

　　1. Installation and commissioning of equipment: Experienced engineers are assigned to install and commission different production equipment, complete their work on schedule according to contract requirements, and enter normal production after passing the acceptance inspection.

　　2. After sales service archiving: After the installation and commissioning of the production equipment purchased by customers, all relevant information will enter the special archive service management system, and the use and operation will be timely monitored by our company, with fast and timely service and regular follow-up procedures.

　　3. Service time commitment: Before the production equipment arrives at the customer's factory, please make an appointment with the after-sales service department for the arrival time of the debugging personnel. According to the requirements, they will arrive at the site on time. If there is an emergency situation that cannot be handled during the operation of the equipment, it will be directly reported to the after-sales service department. After working hours, please contact the contracting parties or marketing personnel, and arrive at the site within 12 hours after receiving the notification.

　　4. Technical training: In order to ensure that customer technical personnel can proficiently master the performance and operation maintenance procedures of the equipment, in addition to on-site training, we can provide customers with specialized technical training within our company. According to actual needs, we will invite customers to our beverage production experimental factory and sample factory for training.

　　5. Supply of spare parts: Adequate supply of spare parts throughout the year, quick handling of telephone mail order business at any time, on-site service for major repair parts plan, saving customers time and costs.

　　6. Regular tour service: Based on customer satisfaction survey results and different customer requirements, visit customers in stages and batches according to the plan, solve customer problems in production at any time, and continuously improve through summarization to achieve customer satisfaction. Customers are requested to fill out the Customer Satisfaction Survey Form and User Service Card carefully at that time.

　　7. Undertaking major, medium, and minor repairs of equipment: The company undertakes major, medium, and minor repairs, with repair parts supplied at a 10% discount from the factory price. Major repairs take 30 days, medium repairs take 15 days, and minor repairs take 3-7 days to complete.

　　8. Information Service: In order to facilitate customers' understanding of the development of the beverage market and packaging equipment trends, our company will promptly inform you of new information and regularly mail our consulting magazines to customers.

　　9. Quality Commitment: Wenzhou Kexin Machinery Manufacturing Co., Ltd. guarantees that the equipment provided is brand new, advanced and reliable, meets the process requirements, and has a one-year warranty from the date of delivery (vulnerable parts are not covered by the warranty).

AfterSalesService :

• Fruit flavored soda production line equipment