Fermentation fruit wine production line equipment with an annual output of 300 tons of cherry wine and plum wine processing equipment in 2023

Description :

　　One Kexin Fruit Wine Production Line Fruit Wine Fermentation Tank Equipment:

　　Fermentation tanks, dairy products The fermentation process of alcoholic beverages is sterile The process is pollution-free, and the fermentation tank adopts a sterile system to avoid and prevent microbial contamination in the air, greatly extending the shelf life and quality of your products. We have specially designed and installed sterile breathing holes or sterile positive pressure fermentation systems on the tank body. The tank is equipped with a Milo plate or a labyrinth jacket, which can be heated or cooled by circulating a heating or cooling medium.

　　The capacity of fermentation tanks varies from 300-50000 liters in different specifications. Fermentation tanks can be divided into biological fermentation tanks according to their usage scope Beer fermentation tank Wine fermentation tanks, etc. Fermentation tanks are widely used in dairy products Beverage Bioengineering pharmacy. In industries such as fine wire chemical, the tank body is equipped with a sandwich layer Insulation layer Can be heated Cooling Insulation. The tank body and upper and lower filling heads (or prototypes) are both processed by spinning R angles, and the inner wall of the tank is polished with a mirror finish to ensure no hygiene dead corners. The fully enclosed design ensures that the materials are always mixed in a pollution-free state Fermentation equipment is equipped with air breathing holes, CIP cleaning nozzles, manholes, and other devices.

　　II Brief description of processing equipment and technology for fruit wine production line:

　　1. Pre fermentation treatment: selection Fracture. Squeezing Clarification of juice, improvement of juice, etc.

　　2. Crushing Stem removal: Crushing requires each seed to be broken, but the seeds and stems cannot be crushed, otherwise the oil esters inside the seeds will be removed Glycosides and some substances in the stem can increase the bitterness of the wine. Immediately separate the crushed fruit pulp from the stem to prevent the dissolution of grassy and bitter substances from the stem.

　　3. The equipment has a double roll crushing machine Drum shaped scraper crusher Centrifugal crusher Hammer crusher, etc.

　　4. Separation of slag juice: self flowing juice Squeeze the juice. Self flowing juice has good quality and is suitable for separate fermentation to produce wine. Squeezing is carried out in two stages, with each stage gradually increasing pressure to extract as much juice as possible from the fruit flesh. If the quality is slightly poor, it should be brewed separately or combined with self flowing juice. Loosen the residue, add water or no water, and use it for a second press. The pressed juice has a strong odor and low quality, and is suitable for use as distilled liquor or other purposes. The equipment is generally a continuous screw press.

　　5. Clarification of fruit juice: Some insoluble substances can have adverse effects during fermentation, bringing mixed flavors to the wine. In addition, fruit wine made from clarified juice has high colloidal stability, is insensitive to oxygen, has light color, low iron content, stable aroma, and refreshing taste.

　　III The steps of deep processing fruit juice into fruit wine:

　　1. Fruit juice refers to the unfermented but fermentable juice made by mechanical processing of fruits, or the juice made by extracting juice from fruits through filtration or extraction processes and then physically removing the added solvent, or the juice made by adding water equal to the natural water lost during juice concentration, which has the original fruit flesh color, flavor, and soluble solids content.

　　2. Fruit pulp refers to an unfermented but fermentable pulp made by processing fruits or edible parts of fruits using a pulping process, or a product made by adding water equal to the natural moisture lost during concentration to concentrated fruit pulp, which has the original fruit flesh color, flavor, and soluble solids content.

　　3. Concentrated fruit juice and concentrated fruit pulp refer to products made by physically removing a certain proportion of natural water from fruit juice or pulp, which have the characteristics of the original fruit juice or pulp.

　　4. Fruit pulp beverage refers to a product made by adding water, sugar solution, acid taste agent, etc. to fruit pulp or concentrated fruit pulp, with a fruit pulp content of not less than 300g/L in the finished product; Products made from fruits with high acidity, low juice, and high meat content, with a pulp content of not less than 200g/L in the finished product. A fruit pulp beverage containing two or more different varieties of fruit pulp is called a mixed fruit pulp beverage.

　　5. Fruit juice beverages refer to clear or cloudy juice products made by adding water, sugar solution, acidifiers, etc. to fruit juice or concentrated fruit juice. The juice content in finished products should not be less than 100g/L, such as orange juice drinks, pineapple juice drinks, etc. A fruit juice beverage containing two or more different varieties of fruit juice is called a mixed fruit juice beverage.

　　6. Fruit pulp beverage refers to a product made by adding water, citrus cysts (or other finely cut fruit pulp, etc.), sugar solution, acidifiers, etc. to fruit juice or concentrated fruit juice. The finished fruit juice content is not less than 100g/L, and the fruit pulp content is not less than 50g/L.

　　7. Fruit beverage concentrate refers to a beverage made by adding water, sugar solution, acidifier, etc. to fruit juice or concentrated fruit juice. It has a high sugar content and can only be consumed after dilution. Dilute according to the dilution ratio indicated on the product label, and the juice content should not be less than 50g/L. A fruit beverage containing two or more different varieties of fruit juice is called a mixed fruit beverage concentrate.

　　8. Fruit beverages refer to clear or cloudy juice products made by adding water, sugar, acidifiers, etc. to fruit juice or concentrated juice. The fruit juice content in the finished product is not less than 50g/L, such as orange drinks, pineapple drinks, apple drinks, etc. A fruit beverage containing two or more different varieties of fruit juice is called a mixed fruit beverage.

　　4 Production process of fruit wine production line equipment:

　　1. Raw material selection. Choose soft jujube peaches that are brightly colored, mature, have intact fruits, are free from pests and diseases, and have no mechanical damage.

　　2. Broken. After cleaning the raw materials, place them in a crusher for appropriate crushing to soften the tissue, dissolve pectin and other substances during processing, and facilitate enzyme action. At the same time, add a 250mg/kg copper acetate solution for color protection.

　　3. Enzymatic hydrolysis. Enzymatic hydrolysis and juice extraction were carried out at 18 ℃, and the enzyme addition amount and time were determined through a single factor experiment of enzyme and time.

　　4. Squeezing. The juicer squeezes and separates the juice from the skin residue.

　　5. Allocation. Add sugar, citric acid, and stabilizer to the juice, mix well, and adjust the taste of the juice by adjusting the sugar to acid ratio.

　　6. Homogenization and degassing. Homogenization treatment is carried out at a temperature of about 60 ℃ and a homogenization pressure of 20mpa. Then, the liquid material is fed into a vacuum degassing machine and subjected to vacuum degassing at a vacuum degree of 0.098 MPa.

　　7. Ultra high temperature instantaneous sterilization and hot filling. Sterilize the juice at 100-130 ℃ for 3-8 minutes, cool it to 85 ℃, and pour it into a glass bottle that has been thoroughly cleaned and sterilized with steam. Leave a top gap of 2.5cm during filling, seal it with a lid, invert the bottle for 10-20 seconds, and then cool it quickly. To prevent glass bottles from breaking, cold water can be sprayed and cooled in three to four stages with temperature differences, gradually lowering the juice temperature to around 38 ℃.

　　Five Juice production line, fruit wine production and processing equipment:

　　A complete set of filling and packaging production lines including water treatment system, raw fruit treatment system, blending system, bottle washing machine, sterilization machine, bottle cap sterilization machine, filling and capping machine, fermentation system, separation system, labeling machine, inkjet printer, packing machine, solid bottle conveying system, box conveying system, electrical control system, etc. Optional equipment: If it is a new bottle, a fully automatic bottle unloading and stacking machine can be selected. Production capacity: Our company has formed a complete series of product lines, with a supply capacity ranging from 2000 bottles/hour to 36000 bottles/hour (calculated based on 250ml glass bottles)

　　VI Kexin Company can provide you with after-sales service:

　　1. Installation and commissioning of equipment: Experienced engineers are assigned to install and commission different production equipment, complete their work on schedule according to contract requirements, and enter normal production after passing the acceptance inspection.

　　2. After sales service archiving: After the installation and commissioning of the production equipment purchased by customers, all relevant information will enter the special archive service management system, and the use and operation will be timely monitored by our company, with fast and timely service and regular follow-up procedures.

　　3. Service time commitment: Before the production equipment arrives at the customer's factory, please make an appointment with the after-sales service department for the arrival time of the debugging personnel. According to the requirements, they will arrive at the site on time. If there is an emergency situation that cannot be handled during the operation of the equipment, it will be directly reported to the after-sales service department. After working hours, please contact the contracting parties or marketing personnel, and arrive at the site within 12 hours after receiving the notification.

　　4. Technical training: In order to ensure that customer technical personnel can proficiently master the performance and operation maintenance procedures of the equipment, in addition to on-site training, we can provide customers with specialized technical training within our company. According to actual needs, we will invite customers to our beverage production experimental factory and sample factory for training.

　　5. Supply of spare parts: Adequate supply of spare parts throughout the year, quick handling of telephone mail order business at any time, on-site service for major repair parts plan, saving customers time and costs.

　　6. Regular tour service: Based on customer satisfaction survey results and different customer requirements, visit customers in stages and batches according to the plan, solve customer problems in production at any time, and continuously improve through summarization to achieve customer satisfaction. Customers are requested to fill out the Customer Satisfaction Survey Form and User Service Card carefully at that time.

　　7. Undertaking major, medium, and minor repairs of equipment: The company undertakes major, medium, and minor repairs, with repair parts supplied at a 10% discount from the factory price. Major repairs take 30 days, medium repairs take 15 days, and minor repairs take 3-7 days to complete.

　　8. Information Service: In order to facilitate customers' understanding of the development of the beverage market and packaging equipment trends, our company will promptly inform you of new information and regularly mail our consulting magazines to customers.

　　9. Quality Commitment: Wenzhou Kexin Machinery Manufacturing Co., Ltd. guarantees that the equipment provided is brand new, advanced and reliable, meets the process requirements, and has a one-year warranty from the date of delivery (vulnerable parts are not covered by the warranty).

　　7 Wenzhou Kexin Company's Recent Customer Service Engineering Case Exhibition:

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AfterSalesService :

• Fermentation Fruit Wine Production Line Equipment