Customized production line for 4000 bottles of 220ml carbonated beverage per hour in Northeast China's old soda processing equipment

Description :

One The definition of carbonated beverages:

　　Carbonated beverage (soda) products refer to beverages that are filled with carbon dioxide gas under certain conditions. Carbonated beverages mainly consist of acidic substances such as carbonated water and citric acid, white sugar, spices, and some contain artificial colors. Except for carbohydrates that can provide energy to the human body, carbonated drinks that are filled with air contain almost no nutrients. Generally, there are cola, Sprite, and soda. Excessive drinking is harmful to the body.

II Structure of carbonated beverage production line:

　　The small-scale carbonated beverage production line consists of four parts: material system, bottle blowing and filling system, blending and mixing system, and filling and packaging system.

III Production process of carbonated beverage production line:

　　After being treated by water treatment equipment, the water source is transformed into sterile water and stored in storage tanks. One part is connected to the mixing system for syrup mixing and blending, while the other part is connected to the carbonated beverage filling machine for bottle cleaning.

　　In the carbonated beverage production line, the blending system mainly includes sugar melting pot, blending tank, syrup filtration equipment, beverage mixer, carbon dioxide purifier, and cooling equipment. The cooled material is mixed with carbon dioxide gas in a carbonated beverage mixer and finally pumped into a filling machine for isobaric filling.

　　The beverage filling machine is also an important component of the carbonated beverage production line. Bottles are sent into the carbonated beverage filling machine through an air duct, and after washing, pressure filling, and sealing, they become semi-finished products. They are then transported by a conveyor belt to the subsequent processing equipment of the carbonated beverage production line, followed by a lamp inspection equipment. The human eye detects whether there are impurities in the bottle, and then it is sent to the bottle warmer to heat the product to room temperature. Otherwise, it will affect the subsequent packaging of the carbonated beverage production line. After coming out of the bottle warmer, it is transported into the dryer to blow dry the bottle body for easy labeling. Then spray the date, label, and pack in sequence.

Classification of carbonated beverage soda three in one filling machine:

　　1. Divided by structure: linear filling machine, rotary filling machine

　　2. Classified by quantitative device: cup filling machine, liquid level filling machine, rotary filling machine, plunger filling machine

　　3. Divided by the number of filling valve heads: single head filling machine, multi head filling machine

　　4. According to the filling principle, it can be divided into vacuum filling machine, atmospheric pressure filling machine, reverse pressure filling machine, negative pressure filling machine, and pressure filling machine

　　5. Divided by the structure of the feeding cylinder: single chamber feeding and filling machine, double chamber feeding and filling machine, multi chamber feeding and filling machine

　　6. Classified by degree of automation: manual filling machine, semi-automatic filling machine, fully automatic filling machine, filling pressure filling machine

　　7. According to the lifting structure of packaging containers, there are slide type lifting filling machines, pneumatic lifting filling machines, and slide pneumatic combination lifting filling machines. The selection of filling machines is an important way to ensure product quality and improve economic efficiency. Generally speaking, it is necessary to closely follow the actual production and choose filling machines with good quality, high efficiency, simple structure, easy use and maintenance, small size, and light weight as much as possible.

Five Performance characteristics of filling machine equipment for Kexin carbonated beverage production line:

　　1. The machine has a compact structure, a complete control system, easy operation, and a high degree of automation;

　　2. Changing the bottle shape only requires replacing the star wheel and arc-shaped guide plate of the cap part;

　　3. All parts in contact with the material are made of stainless steel, with no dead corners in the process and easy to clean;

　　4. Adopting high-speed filling valve, the liquid level is accurate without liquid loss, ensuring the filling process requirements;

　　5. The sealing head adopts a magnetic constant torque device to ensure the quality of the sealing and will not damage the bottle cap;

　　6. Adopt an efficient lid system with complete self-control and protection devices;

　　7. Equipped with comprehensive overload protection devices, which can effectively protect the safety of equipment and operators;

　　8. The control system has functions such as production speed control, missing cap detection, automatic bottle stop, and output counting;

　　9. The main electrical and pneumatic components are made of world products;

　　10. The whole machine operation adopts advanced touch screen control, which can achieve human-machine dialogue operation.

VI Detailed explanation of equipment for carbonated beverage production line:

　　1. Material and equipment: The output is 2-50 tons/hour, and it needs to be matched with a filling production line;

　　2. Bottle blowing machine: Matching with the filling production line, fully automatic/semi-automatic bottle blowing machines can be used depending on the situation;

　　3. Bottle sorting machine: If the output is small, manual bottle sorting can be used to save the cost of purchasing a bottle sorting machine. If the output is greater than 4000 bottles/hour, bottle sorting and filling can be considered to reduce labor expenses;

　　4. Filling host: matched according to the actual production capacity of the customer, with a production range of 3000-24000 bottles/hour;

　　5. Warm bottle spray equipment: customized according to needs;

　　6. Labeling machine/labeling machine: according to the actual requirements of the customer

　　7. Inkjet printer: Ink/laser inkjet printer, according to customer's actual requirements

　　8. Film wrapping machine/cardboard box sealing machine: according to customer's actual requirements

7 Kexin:

　　If you are exploring a new project, Kexin provides you with a comprehensive solution, including equipment configuration, process flow, product formula, workshop layout, on-site installation, etc.

　　If your project is ongoing and lacks on-site installation and commissioning, Kexin has a dedicated construction team to carry out commissioning and sanitary welding between equipment and pipelines for you.

　　3. If there are quality problems with the products you are producing, Kexin provides quality diagnosis, diagnoses equipment configuration, process flow, etc., and provides effective solutions to improve product quality and reduce production costs for you.

8 Business process:

　　1. Preliminary evaluation: Conduct a preliminary evaluation of the project based on your production goals, product characteristics, and marketing plan.

　　2. Parameter design: Analyze and design the technical parameters of your engineering project, including process, mechanical, and electrical control design.

　　3. Plan determination: Based on your factory layout, discuss and draw a production line layout plan to establish the final project implementation plan.

　　4. Manufacturing monitoring: Develop and monitor the manufacturing progress of your project until the overall project passes performance testing and acceptance.

　　5. Personnel training: Improve the technical level of your production engineering personnel and train them on the operation skills of the entire line and related equipment.

　　6. After sales: Kexin adheres to the concept of putting customer interests at the center, providing you with fast and high-speed engineering and after-sales services.

Nine 6 reasons to choose Kexin:

　　1. Kexin Company has sales, engineering, and after-sales departments, all of which are dedicated to serving you;

　　What we are fighting for is not price, but quality and friendliness;

　　3. Our salespeople and engineers will patiently listen to your requirements and desired results, and tailor materials for you;

　　4. Our after-sales colleagues will process your order, usage, and actual production;

　　20 years of industry experience,;

　　6. On site visits to factories and offices.

Ten Projects that Wenzhou Kexin Light Industry Machinery Co., Ltd. can undertake:

　　1. Complete production line for hot filled beverages ranging from 2000 bottles to 36000 bottles per hour

　　2. Production line for 2000 bottles per hour -36000 bottles of mineral water and purified water

　　3. 2000 bottles per hour -36000 bottles of carbonated beverage production line

　　4. Production line for drinking water in 3-gallon and 5-gallon barrels, ranging from 100 to 1500 barrels per hour

　　5. 2000 cans per hour -36000 cans of canned beverage production line (plant protein beverage, tea beverage, functional health beverage, canned beer production line)

　　6. Production line for 2000-36000 bottles of dairy beverages per hour (milk production line, yogurt production line, fresh milk production line, pasteurized milk production line)

　　7. 2000 bottles per hour -36000 bottles carbonated beverage production line (glass bottle carbonated beverage production line, PET carbonated beverage production line, soda can carbonated beverage production line)

　　8. 2000 bottles per hour -36000 bottles of alcohol production line (beer production line (glass bottles, cans), Baijiu production line, rice wine production line, medicinal wine production line, wine production line, health wine production line, etc.)

　　9. Various water treatment equipment RO reverse osmosis UF ultrafiltration equipment

　　10. Various beverage equipment such as mixing tanks, hot and cold tanks, sandwich pots, fermentation tanks, mixing tanks, bottle filling and sealing machines, heat shrink packaging machines, labeling machines, sterilization pots, sterilization machines, etc.

　　11. Plate and tube UHT devices, CIP systems.

　　12. Turnkey project for the entire factory.

　　Wenzhou Kexin Light Industry Machinery Co., Ltd. is a specialized enterprise engaged in the design and manufacturing of fluid equipment and accessories, with business scope covering beverage engineering, alcohol engineering, food engineering, dairy engineering, water treatment and other engineering fields. The main products include: beverage filling production line, purified water production equipment, barreled water filling production line, pop can filling production line, vegetable protein beverage production line, (containing gas) carbonated beverage production line, vitamin functional beverage production line, fruit juice beverage production equipment, red wine production line, Baijiu production line, etc. (fruit and vegetable drinks, Babao Congee, edible oil, condiments, bee products, cosmetics and other full sets of production line equipment) various beverage mechanical filling equipment, packaging equipment and supporting products to meet the needs of various types of customers. We also provide process design, plant construction guidance, machinery manufacturing, installation and commissioning, after-sales, technical training, beverage technical formula, etc. Key engineering.

AfterSalesService :

• Northeast old soda water processing equipment