Small fruit and vegetable juice fermentation beverage equipment 4000 bottles per hour mixed juice beverage complete set of equipment

Description :

　　The juice beverage production line is divided into natural juice (original juice) beverage production line, juice (fruit powder) beverage production line, fruit pulp juice beverage production line, etc. The raw materials of the beverage are different, but the production principle is basically the same, and the production process is also similar. Both lines go through fruit raw material pretreatment, production and filling, and then carry out subsequent operations such as sterilization and packaging to complete the production.

　　One Production process of juice beverage production line equipment:

　　1. Raw material selection: Select fully ripe, fresh, flavorful, juicy, and pest free fresh fruits, and those with insufficient maturity should undergo post ripening.

　　2. Raw material pretreatment and cleaning: After selecting the raw materials, wash them with clean water to remove hair. After cleaning, rinse them in a 1% hydrochloric acid solution or detergent solution to remove residual pesticides. Rinse them in clean water and drain them. Cut half to remove the nucleus. Use a cutting and excavating machine. Soak for color protection. Add 0.1% of the raw materials after half cutting and half digging. Soak in a mixed solution of ascorbic acid and citric acid for color protection.

　　3. Heating and Beating: The fruit pieces are heated at 90 ℃ -95 ℃ for 3-5 minutes to promote softening, and then beaten using a pulping machine with a pore size of 0.5 mm to remove the skin.

　　4. Flavor adjustment: The fruit pulp processed in the previous step needs to be adjusted to enhance its flavor. Add ingredients such as sugar, citric acid, and L-ascorbic acid during adjustment. The ratio is 100 kilograms of peach pulp, 80 kilograms of 27% sugar solution, 0.45 kilograms of citric acid, and 0.07-0.2 kilograms of L-ascorbic acid.

　　5. Homogenization and degassing: Homogenization is to evenly disperse the fruit pulp particles suspended in the juice into smaller particles, increase the stability of the juice, and prevent stratification. The homogenization method is to pass the roughly filtered juice through a high-pressure homogenizer, allowing the pulp particles and colloidal substances in the juice to pass through small holes with a diameter of 0.002-0.003 millimeters under high pressure and become finer particles. Generally, a homogenizer with a capacity of 130-160 kilograms per square centimeter is used in production. Additionally, colloid mills can be used for homogenization. When the juice flows through the narrow slit with a gap of 0.05-0.075 millimeters in the colloid mill, the pulp particles in the juice collide and rub against each other due to strong centrifugal force, thus achieving homogenization. During juice extraction, fruits enter gases such as oxygen, nitrogen, and carbon dioxide, among which nitrogen can cause oxidation of substances such as vitamin C and pigments. Therefore, degassing is necessary.

　　6. Sterilization and canning: Heat the juice to 95 ℃, maintain for 1 minute, and immediately canning while it is still hot.

　　7. Sealed cooling: Tighten the bottle cap and invert the can for one minute. After sealing, quickly cool it in sections to around 38 ℃, and then store it in the warehouse. Qualified fruit tea products are pink or yellow brown in color, with a dark red color allowed. The liquid is uniformly cloudy and has fine particle precipitation after long-term standing. They have a peach juice flavor, no odor, and soluble solids of 10% -14%.

　　II The workflow of the three in one filling machine for juice beverage equipment:

　　1. Bottle flushing section:

　　This machine is a rotary bottle washing machine, mainly used for washing new bottles of beverages, water and other products. Then send the bottle to the filling machine for product filling.

　　PET bottles are fed into the equipment by a bottle sorting star wheel, clamped by a clamp and flipping mechanism, and then turned downwards. After rinsing with sterile water and draining, they are automatically flipped upwards and transported to the filling machine by a bottle discharge star wheel. The main structure of the equipment, the parts in contact with the flushing medium, and the external protective cover are all made of stainless steel material; Open gear transmission.

　　A brand new stainless steel clamp with a simple structure and easy adjustment; Less contact area with the bottle mouth, effectively avoiding secondary contamination of the bottle mouth

　　The bottle washing machine is equipped with a water collection tray to recycle the bottle washing water

　　When flushing bottles, the flushing volume per bottle is 105ml/s (at 0.25MPa)

　　2. Filling section:

　　The filling part realizes the filling of materials into the washed bottles sent by the bottle washing machine.

　　The filling machine is designed by our company, and the filling valve has independent intellectual property rights. It uses the principle of pressure filling and negative pressure reflux.

　　The filling valve adopts a pressure filling negative pressure reflux method, which is fast and sensitive to filling, and has high filling liquid level accuracy. There is no spring inside the valve, and the material does not come into contact with the spring, which is beneficial for cleaning the inside of the valve. To ensure the filling process and temperature, the filling valve keeps the material in a micro reflux state when there are no bottles or when the machine is stopped.

　　The filling cylinder adopts a full cylinder method to ensure stable pressure inside the cylinder.

　　The whole machine has a complete CIP cleaning interface.

　　Adopting a dual guide rod bottle lifting structure to ensure stable bottle lifting and alignment.

　　The main transmission adopts gear transmission and open combination transmission, which has high efficiency, low noise, long service life, easy maintenance, and sufficient lubrication. The main motor speed of the machine is controlled by a frequency converter, and this machine adopts stepless frequency conversion speed regulation.

　　The bottle guide system has a simple structure and can be quickly and conveniently changed according to the bottle type. The whole machine adopts a bottleneck structure for conveying.

　　The whole machine is automatically controlled by PLC, and faults such as bottle blockage and missing caps are displayed online.

　　The key components and electrical components of this machine are imported products.

　　3. Unscrew the lid:

　　The capping part will be used to screw the caps sorted by the capping machine onto the bottles that have already been filled, and then transported to the subsequent process by the conveyor chain.

　　The capping machine drives the rotating disc to rotate through a reducer. Remove the lid from the hopper through the outlet under the action of centrifugal force. There is a positive and negative lid separation device at the exit. When the reverse lid passes by, it automatically falls into the return pipeline and is blown into the hopper by wind power. Only the front cover can smoothly enter the slide, and the amount of cover in the hopper is automatically detected by a photoelectric switch to control the cover conveying machine to ensure that the lower cover achieves the desired effect. When the cover enters the slide, it can smoothly enter the feeding cover plate. To prevent accidents, an anti reverse cover dial is also installed on the slide to ensure that the cover entering the feeding cover plate is correct. A pair of photoelectric switches are also installed on the slide to immediately stop the host when no cover is detected. In order to effectively remove damaged covers without anti-theft rings and residual covers when cleaning the hopper, there is a movable outlet directly opposite the hopper outlet to meet this function.

　　The screw cap is a magnetic screw cap with overload protection function, and the screw cap torque is stable and reliable. There is no phenomenon of gnawing, high lid, crooked lid, or curled edge on the cover.

　　III Maintenance and upkeep of the juice beverage three in one filling machine equipment:

　　1. The juice beverage filling production line is not suitable for metal containers and metal caps, and cannot be placed on a metal table to press the start button, otherwise it will damage the machine.

　　2. Before powering on, the induction aviation plug must be inserted and the screw must be tightened.

　　3. To ensure the safety of the operator, it is necessary to use a single-phase three wire power socket when using a single-phase three wire power cord. The workplace floor must be dry to maintain insulation.

　　4. Equipped with automatic temperature overheating protection function, when the temperature inside the machine overheats, the buzzer inside the machine will beep for a long time and the yellow indicator light of "abnormal protection (PRO. MD)" will be on. At this time, the main power switch should be turned off, and the standby cooling buzzer should stop before continuing to work.

　　5. During the work process, the surface of the induction head should be frequently touched to check for overheating. If it is found to be hot, the heating should be stopped and the work should be resumed after cooling (cooling can be done without turning off the power). When the "WARMUP" green indicator light is not on, do not press the start button to avoid accidental triggering. After the three in one filling machine is finished, please turn off the power switch on the panel.

　　6. The equipped wire is 5A and cannot be replaced by wires larger than 5A.

　　7. There is high voltage inside, and the bottom plate is electrified. It is strictly prohibited to repair it privately to avoid personal electric shock.

　　8. If exposed wires are found before use, the three in one filling machine should be stopped and repaired before use.

　　9. Equipment transportation, storage, and use must not be impacted, heavily pressed, or dampened.

　　4 Wenzhou Kexin Light Industry Machinery Co., Ltd. promises you the installation, commissioning, and technical training of the equipment:

　　1. After the equipment arrives at the user's workshop, the user should position the equipment according to the provided floor plan;

　　2. Our company will dispatch experienced technical personnel to guide the installation, debugging, and trial production of equipment; Our company will adjust the equipment to design capability within the planned time;

　　3. During the debugging period, our company is responsible for providing corresponding spare parts and accessories free of charge.

　　4. Our company is responsible for providing free technical training to the buyer. The training content includes equipment structure and maintenance, equipment control and operation, etc;

　　5. The training can be conducted on-site by the buyer in contact with the actual situation. Our company will appoint qualified technical personnel to provide guidance and develop corresponding training outlines;

　　6. Through training, the buyer's technical personnel should be able to master relevant operation and maintenance skills, adjust processes proficiently, and promptly handle various faults.

　　Improving the filling accuracy of beverage production line equipment is not only to serve customers, but also to better promote the development of automatic filling machine enterprises themselves. So enterprises must constantly learn and absorb advanced foreign technologies to continuously innovate their own automatic filling machines. In this way, China's automatic filling machine equipment can better enter the international market, provide more opportunities and space for the development of the domestic market, and allow products to showcase themselves on a wider land.

　　Five Wenzhou Kexin Company can undertake the following project engineering:

　　1. Bucket water production line (3 gallons+5 gallons)

　　2. Small bottle water production line (500ml-1500ml)

　　3. Juice beverage production line (various juices, vegetable juices, bee products, vitamin drinks, functional drinks, etc. 500ml-2000ml)

　　4. Fruit beverage production line (500ml-2000ml of pellet containing beverages such as freshly squeezed fruit juice and vegetable juice)

　　5. Carbonated beverage production line (500ml-2000ml carbonated beverages such as soda, Sprite, Coca Cola, fruit flavored soda, etc.)

　　6. Pop up drink production line (Babao Congee, almond juice, six walnuts and other non aerated pop up drinks+aerated drinks such as soda, Sprite and Coca Cola 210ml-350ml)

　　7. Red wine production line (750ml-1500ml for wine, champagne, etc.)

　　8. Baijiu production line (Baijiu, rice wine, rice wine, etc. 100ml-500ml)

　　At the same time, Kexin Company designs, develops, and modifies various packaging machinery according to user needs. Our service focuses on tracking services to ensure customer interests. Over the years, our products have won the favor of more than 4000 customers worldwide through excellent quality and service, and are exported to various parts of the world.

AfterSalesService :

• Small and medium-sized fruit juice beverage filling equipment