Papaya Juice Beverage Equipment Wenzhou Kexin Papaya Deep Processing Papaya Enzyme Production and Processing Equipment

Description :

　　One What is papaya juice:

　　Papaya has the function of invigorating the spleen and aiding digestion. Papain in papaya can break down fat into fatty acids. Papaya contains an enzyme that can digest protein, which is beneficial for the human body to digest and absorb food, and therefore has the function of strengthening the spleen and promoting digestion.

　　II Papaya juice beverage production line process:

　　Cleaning (Cleaning Machine) - Fruit Inspection (Fruit Inspection Machine) - Crushing (Crusher) - Beating (Beating Machine) - Juice Extraction (Juicer) - Filtration (Filter) - Concentrator (Concentrator) - Mixing (Mixing Tank) - Sterilization (Sterilizer) - Aseptic Storage (Aseptic Storage Tank) - Aseptic Filling - Finished Product Packaging

　　III Introduction to the production process of papaya juice beverage:

　　1. Raw material pretreatment: Select fresh, mold free, pest free, and thick nine ripe papaya. Wash it and use a stainless steel knife to peel, cut it in half, and remove the seeds. Use a crusher to crush the papaya petals, then heat the crushed pieces to 90-95 ℃, soften for 8 minutes, and finally use a pulping machine to mash them. Then evenly send the papaya pulp to a colloid mill for pulping treatment.

　　2. Preparation: Mix papaya juice and additives thoroughly and evenly, heat to 80-85 ℃, keep warm for 2 minutes, and use a vacuum degassing machine for degassing treatment.

　　3. Homogenization: Flow papaya juice into a high-pressure homogenizer and control the pressure to around 12MPa for high-pressure homogenization treatment, which is beneficial for stable product quality.

　　4. Sterilization and canning: The homogenized papaya juice is subjected to high-temperature instantaneous sterilization at 121 ℃ for 30 seconds through a heat exchanger. After sterilization, the temperature is maintained below 90 ℃ for automatic canning and sealing, followed by rapid cooling to around 35 ℃.

　　4 Characteristics of Kexin Papaya Beverage Production Line:

　　The processing capacity ranges from 20 tons/day to 2500 tons/day.

　　2. It can handle fruits with similar features, such as papaya and pear.

　　3. Use a belt juicer to improve juice extraction efficiency and yield.

　　4. The entire production process is controlled by PLC, and all electrical components are imported products, saving labor and greatly reducing operational technical difficulty.

　　5. Low temperature vacuum concentration ensures flavor compounds and nutrients, while greatly saving energy.

　　6. Tube sterilization and aseptic filling ensure the aseptic state of the product.

　　7. Comes with an automatic cleaning system.

　　8. The contact parts of the system materials are all made of 304 stainless steel, which fully meets the requirements of food hygiene and safety.

　　Five Working process of papaya beverage filling machine:

　　a. Bottle flushing section:

　　1. This machine is a rotary bottle washing machine, mainly used for washing new bottles of beverages, water and other products. Then send the bottle to the filling machine for product filling.

　　2. PET bottles are fed into the equipment by the bottle dividing star wheel, clamped by clamps and flipping mechanisms, and then turned downwards. After rinsing with sterile water and draining, they are automatically flipped upwards and transported to the filling machine by the bottle outlet star wheel. The main structure of the equipment, the parts in contact with the flushing medium, and the external protective cover are all made of stainless steel material; Open gear transmission.

　　3. A brand new stainless steel clamp with a simple structure and easy adjustment; The contact area with the bottle mouth is small, effectively avoiding secondary pollution of the bottle mouth. The bottle flushing machine is equipped with a water receiving tray to recover the flushing water. When flushing the bottle, the flushing volume per bottle is 105ml/s (at 0.25MPa)

　　b. Filling section:

　　1. The filling part realizes the filling of materials into the washed bottles sent by the bottle washing machine.

　　2. The filling machine is designed by our company, and the filling valve has independent intellectual property rights. It uses the principle of pressure filling and negative pressure reflux.

　　3. The filling valve adopts a pressure filling negative pressure reflux method, which is fast, sensitive, and has high filling liquid level accuracy. There is no spring inside the valve, and the material does not come into contact with the spring, which is beneficial for cleaning the inside of the valve. To ensure the filling process and temperature, the filling valve keeps the material in a micro reflux state when there are no bottles or when the machine is stopped.

　　4. The filling cylinder adopts a full cylinder method to ensure stable pressure inside the cylinder.

　　5. The entire machine has a complete CIP cleaning interface.

　　6. Adopting a dual guide rod bottle lifting structure to ensure stable bottle lifting and alignment.

　　7. The main transmission adopts gear transmission and open combination transmission, which has high efficiency, low noise, long service life, easy maintenance, and sufficient lubrication. The main motor speed of the machine is controlled by a frequency converter, and this machine adopts stepless frequency conversion speed regulation.

　　8. The bottle guide system has a simple structure and can be quickly and conveniently changed according to the bottle type. The whole machine adopts a bottleneck structure for conveying.

　　The whole machine is automatically controlled by PLC, and faults such as bottle blockage and missing caps are displayed online.

　　9. The key components and electrical components of this machine are imported products.

　　c. Twisting the lid:

　　1. The capping part will screw the caps sorted by the capping machine onto the bottles that have already been filled with products, and send them to the subsequent process by the conveyor chain.

　　2. The capping machine drives the rotating disc to rotate through a reducer. Remove the lid from the hopper through the outlet under the action of centrifugal force. There is a positive and negative lid separation device at the exit. When the reverse lid passes by, it automatically falls into the return pipeline and is blown into the hopper by wind power. Only the front cover can smoothly enter the slide, and the amount of cover in the hopper is automatically detected by a photoelectric switch to control the cover conveying machine to ensure that the lower cover achieves the desired effect. When the cover enters the slide, it can smoothly enter the feeding cover plate. To prevent accidents, an anti reverse cover dial is also installed on the slide to ensure that the cover entering the feeding cover plate is correct. A pair of photoelectric switches are also installed on the slide to immediately stop the host when no cover is detected. In order to effectively remove damaged covers without anti-theft rings and residual covers when cleaning the hopper, there is a movable outlet directly opposite the hopper outlet to meet this function.

　　3. The cap screw is a magnetic cap screw with overload protection function, and the cap screw torque is stable and reliable. There is no phenomenon of gnawing, high lid, crooked lid, or curled edge on the cover.

　　VI Features of Kexin Papaya Beverage Filling Machine:

　　1. The machine has a compact structure, a complete control system, easy operation, and a high degree of automation;

　　2. Changing the bottle shape only requires replacing the star wheel and arc-shaped guide plate of the cap part;

　　3. All parts in contact with the material are made of stainless steel, with no dead corners in the process and easy to clean;

　　4. Adopting high-speed filling valve, the liquid level is accurate without liquid loss, ensuring the filling process requirements;

　　5. The sealing head adopts a magnetic constant torque device to ensure the quality of the sealing and will not damage the bottle cap;

　　6. Adopt an efficient lid system with complete self-control and protection devices;

　　7. Equipped with comprehensive overload protection devices, which can effectively protect the safety of equipment and operators;

　　8. The control system has functions such as production speed control, missing cap detection, automatic bottle stop, and output counting;

　　9. The main electrical components are made of Japanese Mitsubishi MITSUBISHI, SCHNEIDER and other products, and the pneumatic components are made of Taiwanese AirTAC products;

　　10. The whole machine operation adopts advanced touch screen control, which can achieve human-machine dialogue operation.

　　7 Wenzhou Kexin Company's Recent Customer Service Engineering Case Exhibition:

　　Sino Korean joint venture Jiaweiduo Beverage Co., Ltd. provides the overall engineering project for the production line of vitamin functional beverages and corn juice beverages;

　　Anhui Ningguo Zhanshi Mountain Walnut Dew Beverage Complete Production Equipment;

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　　The complete production line for fruit and vegetable juice and the complete set of bottled purified water in the laboratory of Zhengzhou University of Light Industry;

　　Chongqing Xiucang Ecological Agriculture Development Co., Ltd. has a complete set of production equipment for honeysuckle beverages;

　　Beijing Delan Hechuang Technology Co., Ltd. provides a complete set of seasoning equipment;

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　　Shaanxi Baoerkang Dairy Co., Ltd. daily production of 100T liquid milk turnkey project;

　　Zhengzhou Natural Food and Dairy Co., Ltd. Fruit Juice Beverage and Vinegar Beverage Complete Equipment;

　　Xuchang Yanling Shuizhilang Beverage Co., Ltd. has a complete set of production equipment for purified water and soda water;

　　Cao County Lu Niu Dairy Co., Ltd. provides dairy and beverage equipment;

　　Henan Kaxiu Food Co., Ltd. Plant Protein Beverage Three Line Integrated Project;

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　　Suzhou Nanxi Mountain Beverage Co., Ltd. provides tea beverage and carbonated beverage production lines;

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　　Hebei Xiangyao Dairy Co., Ltd. provides a complete set of milk production line equipment;

　　Shaanxi Baoerkang Dairy Co., Ltd. daily production of 100T liquid milk turnkey project;

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　　Zhengzhou Fruit and Vegetable Research Institute provides a complete set of fruit wine production line equipment;

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　　Henan Health Palace Liquor Industry provides a complete set of yellow wine production equipment;

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　　Foshan Morteburg Beer Co., Ltd. provides a complete set of beer production line equipment;

　　Henan University of Science and Technology provides a complete set of juice and fruit wine beverage production line equipment;

　　Henan Junlai Mushroom provides a complete set of plastic bottled carbonated beverage production line equipment to Agricultural Technology Development Co., Ltd;

　　Zhengzhou Qiancheng Pomegranate Industry Co., Ltd. provides a complete set of pomegranate fruit wine production line equipment;

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