Wenzhou Kexin Factory's 200 ton annual apple juice production line equipment manufacturer for a complete set of apple juice beverage equipment

Description :

　　One The efficacy and function of apple juice drinks:

　　Apple juice is an inexpensive beverage that improves physical health and is a source of both soluble and insoluble fiber. There are two types of apple juice: cloudy apple juice and transparent apple juice. Their basic processing techniques are the same, but the difference is that cloudy apple juice uses a homogenization step, while transparent apple juice uses a clarification and filtration step.

　　Apple juice can accelerate intestinal peristalsis. If there is already abnormal peristalsis in the intestine, apple juice will produce gas in the intestine. If the intestines are stimulated by food, one can drink a mixture of regular apple juice or concentrated fruit juice and water to reduce irritation. We can make our own apple juice at home, but we should drink it immediately after making the juice.

　　II Basic principles of apple juice beverage production:

　　Fruit and vegetable juice contains a large amount of water, sugar, malic acid, citric acid, tartaric acid, etc. Fruit juice also contains a small amount of tannins and protein, and minerals mainly include calcium, phosphorus, potassium, sodium, etc. Pigments include carotenoids, anthocyanins, etc. It also contains a small amount of thermosensitive substances and aromatic substances. Only by fully mastering the composition and characteristics of fruit and vegetable juice can various technologies be flexibly applied in the juice processing and production process, intervening in the links that destroy the original nutrition, color, flavor, and aroma of the juice, in order to obtain the authentic product to the maximum extent.

　　III Classification and process of juice beverage production line:

　　Fruit juice is generally divided into clarified fruit juice and cloudy fruit and vegetable juice. Common clarified fruit and vegetable juices include apple juice, pear juice, grape juice, melon juice, blueberry juice, blackberry juice, etc; Cloudy fruit and vegetable juices include orange juice, tomato juice, carrot juice, etc; Juice with fruit pulp usually includes peaches, apricots, plums, plums, etc.

　　4 The process flow of juice processing:

　　Pre treatment (selection, cleaning, crushing, heat treatment) - juice extraction - coarse filtration - component adjustment - fine filtration - homogenization and degassing - concentration - sterilization - filling.

　　Five Production process of apple juice beverage production line:

　　1. Raw material selection: Select fully ripe, fresh, flavorful, juicy, and pest free fresh fruits, and those with insufficient maturity should undergo post ripening.

　　2. Raw material pretreatment: cleaning. After selecting the raw materials, rinse them with clean water to remove impurities. After cleaning, rinse them in a 1% hydrochloric acid solution or detergent solution to remove residual pesticides. Rinse them in clean water and drain them. Cut half to remove the nucleus. Use a cutting and excavating machine. Soak for color protection. Add 0.1% of the raw materials after half cutting and half digging. Soak in a mixed solution of ascorbic acid and citric acid for color protection.

　　3. Heating and Beating: The fruit pieces are heated at 90 ℃ -95 ℃ for 3-5 minutes to promote softening, and then beaten using a pulping machine with a pore size of 0.5 mm to remove the skin.

　　4. Flavor adjustment: The fruit pulp processed in the previous step needs to be adjusted to enhance its flavor. Add ingredients such as sugar, citric acid, and L-ascorbic acid during adjustment. The ratio is 100 kilograms of peach pulp, 80 kilograms of 27% sugar solution, and 0.45 kilograms of citric acid

　　Kg, L-ascorbic acid 0.07-0.2 kg.

　　5. Homogenization and degassing: Homogenization is to evenly disperse the fruit pulp particles suspended in the juice into smaller particles, increase the stability of the juice, and prevent stratification. The homogenization method is to pass the roughly filtered juice through a high-pressure homogenizer, allowing the pulp particles and colloidal substances in the juice to pass through small holes with a diameter of 0.002-0.003 millimeters under high pressure and become finer particles. Generally, a homogenizer with a capacity of 130-160 kilograms per square centimeter is used in production.

　　6. Sterilization canning: Heat the juice to 95 ℃ and maintain for 1 minute, then immediately canning while it is still hot.

　　7. Sealed cooling: Tighten the bottle cap and invert the can for one minute. After sealing, quickly cool it in sections to around 38 ℃, and then store it in the warehouse. Qualified fruit tea products are pink or yellow brown in color, with a dark red color allowed. The liquid is uniformly cloudy and has fine particle precipitation after long-term standing. They have a peach juice flavor, no odor, and soluble solids of 10% -14%.

　　VI Introduction to Apple Juice Production Line Equipment:

　　1. This series of equipment is used for the production of various non carbonated beverages such as fruit juice, vinegar, fruit wine, mineral water, purified water, etc. in polyester bottles, achieving bottle flushing, filling, and sealing on one machine.

　　2. Introducing new technologies from Japan and Italy, adopting the principle of pressure based fixed liquid level filling, with fast filling speed, stable liquid level control, and no dripping or leakage.

　　3. Spring type flushing pliers, the empty bottle automatically flips 180 ° along with the track, with two internal and external flushing processes, resulting in high bottle flushing efficiency.

　　Using a magnetic torque type cap head to achieve the functions of grabbing and twisting the cap. The tightening torque of the cap is infinitely adjustable, with the function of constant torque rotary sealing plastic cap, without damaging the cap, and the seal is tight and reliable.

　　4. The whole machine adopts PLC computer program control and human-machine interface touch screen buttons, with automatic control of the liquid level in the material cylinder, no filling without bottles, no filling without bottles, no capping without bottles, and other functions. It adopts a frequency converter for stepless adjustment and digital display of production capacity, making adjustment extremely convenient.

　　5. This machine combines the functions of flushing, filling, and sealing into one body, achieving automation throughout the entire process. It is suitable for filling juice drinks, fruit tea drinks, mineral water, purified water, and other non carbonated beverages in high-temperature resistant polyester bottles. The machine is made of SUS304 material, and the main components are precision machined by CNC machine tools. The machine uses advanced photoelectric detection to check the operating status of each component, with a high degree of automation and a simple human-machine interface display screen

　　7 Wenzhou Kexin Light Industry Machinery Co., Ltd. promises you the installation, commissioning, and technical training of the equipment:

　　After the equipment arrives at the user's workshop, the user should position the equipment according to the provided floor plan;

　　2. Our company will dispatch experienced technical personnel to guide the installation, debugging, and trial production of the equipment; Our company will adjust the equipment to design capability within the planned time;

　　During the debugging period, our company is responsible for providing corresponding spare parts and accessories free of charge.

　　4. Our company is responsible for providing free technical training to the buyer. The training content includes equipment structure and maintenance, equipment control and operation, etc;

　　5. Training can be conducted in person at the buyer's site. Our company will appoint qualified technical personnel to provide guidance and develop corresponding training outlines;

　　6. Through training, the buyer's technical personnel should be able to master relevant operation and maintenance skills, adjust processes proficiently, and promptly handle various faults.

　　8 Wenzhou Kexin Company's Recent Customer Service Engineering Case Exhibition:

　　Sino Korean joint venture Jiaweiduo Beverage Co., Ltd. provides the overall engineering project for the production line of vitamin functional beverages and corn juice beverages;

　　Anhui Ningguo Zhanshi Mountain Walnut Dew Beverage Complete Production Equipment;

　　Hubei Changyang Ge Mei Biotechnology Co., Ltd. has a complete set of production equipment for Ge Gen beverage;

　　The complete production line for fruit and vegetable juice and the complete set of bottled purified water in the laboratory of Zhengzhou University of Light Industry;

　　Chongqing Xiucang Ecological Agriculture Development Co., Ltd. has a complete set of production equipment for honeysuckle beverages;

　　Beijing Delan Hechuang Technology Co., Ltd. provides a complete set of seasoning equipment;

　　Shandong Weirong Food Co., Ltd. Walnut Milk Beverage Complete Production Equipment;

　　Jiyuan Jishuiyuan Beverage Co., Ltd. has a complete set of production equipment for large barrel water and bottled water;

　　Shaanxi Baoerkang Dairy Co., Ltd. daily production of 100T liquid milk turnkey project;

　　Zhengzhou Natural Food and Dairy Co., Ltd. Fruit Juice Beverage and Vinegar Beverage Complete Equipment;

　　Xuchang Yanling Shuizhilang Beverage Co., Ltd. has a complete set of production equipment for purified water and soda water;

　　Cao County Lu Niu Dairy Co., Ltd. provides dairy and beverage equipment;

　　Henan Kaxiu Food Co., Ltd. Plant Protein Beverage Three Line Integrated Project;

　　Henan Dingzun Beverage Co., Ltd. has a complete set of production equipment for jujube juice beverages;

　　Suzhou Nanxi Mountain Beverage Co., Ltd. provides tea beverage and carbonated beverage production lines;

　　Jinluyuan China Biotechnology Co., Ltd. provides a complete juice production line;

　　Xiamen Fengtai Trading Co., Ltd. provides juice pretreatment equipment;

　　Linying Nanjie Village Group Beverage Co., Ltd. provides a complete set of soda water equipment;

　　Beijing Jiaruixiang Technology Development Co., Ltd. provides juice supporting equipment;

　　The complete set of equipment for the juice ingredient system of Sanmenxia Hubin Juice Beverage Co., Ltd;

　　Suiping Tianzhong Baishile Beverage Co., Ltd. has a complete set of production equipment for apple cider vinegar beverages;

　　Production equipment for kiwi fruit juice beverage ingredient system of Xixia Rongyuan Food Co., Ltd;

　　Xinxiang Tianyuan Beverage and Food Factory's complete set of equipment for juice drinks and vinegar drinks;

　　Henan Tianrun Zhenlu Beverage Co., Ltd. protein beverage overall production equipment;

　　Zhengzhou Xinlv Food Co., Ltd. provides a complete juice production line;

　　Luohe Yongli Food Co., Ltd. cold tea beverage production equipment;

　　Henan Kangran Food Co., Ltd. Fruit Juice Complete Production Equipment;

　　The complete set of production equipment for the ingredient system of Luohe Huahua Niu Dairy Co., Ltd;

　　Fujian Ningde Gehongshan Food Co., Ltd. has a complete set of equipment for producing purified water;

　　Henan Zhongwan Agriculture provides a complete set of fruit enzyme beverage production equipment;

　　Gongyi Shanshui Agriculture Development Co., Ltd. provides a complete set of wine production line equipment;

　　Hubei Huasuandou Biotechnology Co., Ltd. provides a complete set of enzyme beverage production line equipment;

　　Guizhou Gufangtang Biotechnology Co., Ltd. provides a complete set of yellow wine production equipment;

　　Hebei Xiangyao Dairy Co., Ltd. provides a complete set of milk production line equipment;

　　Shaanxi Baoerkang Dairy Co., Ltd. daily production of 100T liquid milk turnkey project;

　　Shanxi Mutong Dairy Co., Ltd. provides a complete set of milk production line equipment;

　　Zhengzhou Fruit and Vegetable Research Institute provides a complete set of fruit wine production line equipment;

　　Modern Animal Husbandry (Group) Co., Ltd. provides milk filling and sealing equipment;

　　Mengniu Dairy (Meishan) Co., Ltd. provides a complete set of milk production line equipment;

　　Shijiazhuang Junlebao Dairy Co., Ltd. provides a complete set of milk production line equipment;

　　Henan Baole Dairy Co., Ltd. provides a complete set of milk production line equipment;

　　Henan Health Palace Liquor Industry provides a complete set of yellow wine production equipment;

　　Chongqing Wofeng Beer Co., Ltd. provides a complete set of beer production line equipment;

　　Foshan Morteburg Beer Co., Ltd. provides a complete set of beer production line equipment;

　　Henan University of Science and Technology provides a complete set of juice and fruit wine beverage production line equipment;

　　Henan Junlai Mushroom provides a complete set of plastic bottled carbonated beverage production line equipment to Agricultural Technology Development Co., Ltd;

　　Zhengzhou Qiancheng Pomegranate Industry Co., Ltd. provides a complete set of pomegranate fruit wine production line equipment;

　　At the same time, Kexin Company designs, develops, and modifies various packaging machinery according to user needs. Our service focuses on tracking services to ensure customer interests. Over the years, our products have won the favor of more than 4000 customers worldwide through excellent quality and service, and are exported to various parts of the world.

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• Complete set of apple juice beverage equipment