Fruit and Vegetable Enzyme Oral Liquid Price Equipment Annual Production of 200 Tons Blended Enzyme Beverage Production Line
Category:
Food and Beverage/Food and beverage processing equipment/Beverage production equipment
Model:
kx-2000
Brand:
Wenzhou Kexin
Retail Price
335,555.00USD
重量
kg
- Product Description
-
Description :
One Basic process of enzyme fermentation and filling:
Material selection → cleaning → rinsing → crushing and pulping → fermentation → filtration and separation → blending (chelation) → filling and sealing → labeling → coding → packaging → finished product.
II Wenzhou Kexin Enzyme Pre treatment Process:
1. Pre fermentation treatment: Pre treatment includes fruit selection Fracture. Squeezing Clarification of juice, improvement of juice, etc. Fracture. Stem removal: Crushing requires each seed to be broken, but the seeds and stems cannot be crushed, otherwise the oil esters inside the seeds will be removed Glycosides and some substances in the stem can increase the bitterness of enzymes. Immediately separate the crushed fruit pulp from the stem to prevent the dissolution of grassy and bitter substances from the stem. The crusher has a double roll crushing machine Drum shaped scraper crusher Centrifugal crusher Hammer crusher, etc.
2. Separation of slag juice: The juice that flows out without pressure after crushing is called self flowing juice, and the juice that flows out after pressure is called pressed juice. Self flowing juice has good quality and is suitable for separate fermentation to produce enzymes. Squeezing is carried out in two stages, gradually increasing pressure each time to extract as much juice as possible from the fruit flesh. If the quality is slightly poor, it should be fermented separately or combined with self flowing juice. Loosen the residue and press it for the second time. The pressed juice has a strong odor and low quality The equipment is generally a continuous screw press.
3. Clarification of fruit juice: Some insoluble substances in pressed juice can have adverse effects during fermentation, causing mixed flavors to enzymes. Moreover, enzyme colloids made from clarified juice have high stability, are insensitive to oxygen, have light color, low iron content, stable aroma, and refreshing taste. The clarification method can refer to the clarification of fruit juice.

III Wenzhou Kexin Enzyme Strain Fermentation System:
1. Preparation of bacterial strains: Bacterial strains are composite strains that are added to fermentation tanks after expansion cultivation. They need to be expanded three times before being added in production, and are called primary culture (test tube or triangular bottle culture) Secondary cultivation Third level cultivation, followed by cultivation in a bacterial culture tank. The method is as follows:
First level cultivation: About 10 days before production, select mature and non spoiled fruits, press and extract juice. Pack clean Dry heat sterilized test tubes or triangular bottles. The filling capacity of the test tube is 1/4, while that of the triangular bottle is 1/2. Sterilize with boiling water at atmospheric pressure for 1 hour or at 58kPa for 30 minutes after installation. After cooling, introduce the cultured bacterial strain and shake the juice to disperse it. Cultivate and provide for lower level cultivation when fermentation is vigorous.
Secondary cultivation: in a clean environment Fill a triangular flask with 1/2 fruit juice sterilized by dry heat, and add the above culture medium for cultivation.
Third level cultivation: Select clean Disinfect a 10L large glass bottle, fill it with a fermentation stopper, and add juice to about 70% of the volume. Heat sterilization or use sulfite sterilization, the latter should contain 150mg SO2 per liter of juice, but it needs to be left for one day. Disinfect the bottle mouth with 70% alcohol, add secondary bacterial strains at a dosage of 2%, cultivate in an insulated box, and expand the use after vigorous reproduction.
2. Fermentation equipment: Fermentation equipment should be temperature controlled and easy to wash Pollution discharge, good ventilation, etc. Before use, it should be cleaned and fumigated with SO2 or formaldehyde for disinfection. Fermentation containers can also be made for both fermentation and storage purposes, requiring no leakage, being able to be sealed, and not reacting chemically with the feed liquid. There are fermentation barrels Fermentation tanks, such as constant temperature fermentation tanks Automatic continuous cycle fermentation tank, etc.
Juice fermentation: Fermentation is divided into main (pre) fermentation and post fermentation. During the main fermentation, the juice is poured into a container, with a volume of 4/5 of the container volume, and stirred evenly.
4 Enzyme fermentation process:
Fruit enzymes are fermented using traditional techniques, and the fermentation process is basically divided into three stages: yeast fermentation Acetic acid bacteria fermentation and lactic acid bacteria fermentation.
Stage: Yeast fermentation: During the yeast fermentation stage, large molecules are broken down into small molecules, and starch is broken down into carbon dioxide and alcohol, also known as saccharification.
Second stage: Acetobacter fermentation: Acetobacter fermentation breaks down alcohol during this stage, also known as acetylation.
Stage 3: Lactic acid bacteria fermentation: During the fermentation stage of lactic acid bacteria, probiotics are produced by the reaction of lactic acid, also known as maturation.
Five Kexin Company can provide you with after-sales service:
1. Equipment installation and debugging: Experienced personnel are assigned according to different production equipment The engineer is responsible for installation and debugging, completing their work on schedule according to the contract requirements, and entering normal production after passing the acceptance inspection.
2. After sales filing: After the installation and commissioning of the production equipment purchased by customers, all relevant information will enter the special file management system, and the use and operation will be promptly monitored by our company, with fast, timely and regular follow-up procedures.
3. Time commitment: Before the production equipment arrives at the customer's factory, please make an appointment with the after-sales department for the arrival time of the debugging personnel. According to the requirements, they will arrive at the site on time. If there is an emergency situation that cannot be handled during the operation of the equipment, it will be directly reported to the after-sales department. After working hours, please contact the contracting parties or marketing personnel, and arrive at the site within 12 hours after receiving the notification.
4. Technical training: In order to ensure that customer technical personnel can proficiently master the performance and operation maintenance procedures of the equipment, in addition to on-site training, we can provide customers with specialized technical training within our company. Customers will be invited to our beverage production experimental factory according to actual needs The model factory receives training.
5. Supply of spare parts: Adequate supply of spare parts throughout the year, quick telephone and mail order services at any time, and on-site repair plans for spare parts, saving customers time and costs.
6. Regular Tour: Based on the results of customer satisfaction surveys and different customer requirements, visit customers in stages and batches according to the plan, solve customer problems in production at any time, and continuously improve through summarization to achieve customer satisfaction. Customers are requested to fill out the Customer Satisfaction Survey Form and User Card carefully at that time.
7. Undertake large equipment In the middle Minor repair: The company undertakes major projects In the middle Minor repairs, repair parts are supplied at a 10% discount from the factory price. Major repairs take 30 days, medium repairs take 15 days, and minor repairs take 3-7 days to complete.
8. Information: In order to facilitate customers' understanding of the development of the beverage market and packaging equipment trends, our company will promptly inform you of new information and regularly mail our consulting magazines to customers.
9. Quality Commitment: The equipment provided by Wenzhou Kexin Machinery Manufacturing Co., Ltd. is guaranteed to be brand new Advanced and reliable products that meet the process requirements, and have a one-year warranty from the date of delivery (vulnerable parts are not covered by the warranty).
VI 6 reasons to choose Kexin:
1. Kexin Company has a sales department engineering department. After sales department, we are all here for you;
What we are fighting for is not price, but quality and friendliness;
3. Our salespeople and engineers will patiently listen to your requirements and desired results, and tailor materials for you;
4. Our after-sales colleagues will process your order, usage, and actual production;
20 years of industry experience, advanced in the industry;
6. Factory On site visit to the office.
7 Projects that Wenzhou Kexin Light Industry Machinery Co., Ltd. can undertake:
1. Complete production line for hot filled beverages ranging from 2000 bottles to 36000 bottles per hour
2. 2000 bottles per hour -36000 bottles of mineral water Pure water production line
3. 2000 bottles per hour -36000 bottles of carbonated beverage production line
4. 100 barrels per hour -1500 barrels, 3 gallon. 5-gallon barrel drinking water production line
5. 2000 cans per hour -36000 cans of canned beverage production line (plant protein beverage, tea beverage, functional health beverage, canned beer production line)
6. Production line for 2000-36000 bottles of dairy beverages per hour (milk production line, yogurt production line, fresh milk production line, pasteurized milk production line)
7. 2000 bottles per hour -36000 bottles carbonated beverage production line (glass bottle carbonated beverage production line. PET carbonated beverage production line) Production line for soda cans and carbonated beverages
8. 2000 bottles per hour -36000 bottles of alcohol production line (beer production line (glass bottles, cans) Baijiu production line Huangjiu production line Medicinal liquor production line Wine production line Health wine production line, etc
9. Various water treatment equipment RO reverse osmosis UF ultrafiltration equipment
10. Various beverage equipment such as mixing tanks, hot and cold tanks, sandwich pots, fermentation tanks, mixing tanks, bottle filling and sealing machines, heat shrink packaging machines, labeling machines, sterilization pots, sterilization machines, etc.
11. Plate and tube UHT devices CIP system.
12. Turnkey project for the entire factory.
Wenzhou Kexin Light Industry Machinery Co., Ltd. is a design and manufacturing enterprise engaged in fluid equipment and accessories, with a business scope involving beverage engineering Alcoholic beverage engineering Food Engineering Engineering fields such as dairy engineering and water treatment. Our main products include beverage filling production lines Pure water production equipment Bottled water filling production line Can filling production line Plant protein beverage production line Carbonated beverage production line (including gas) Vitamin functional beverage production line Juice beverage production equipment Red wine production line Baijiu production line, etc. (fruit and vegetable drinks, Babao Congee, edible oil, condiments, bee products, cosmetics and other full sets of production line equipment) various beverage mechanical filling equipment Packaging equipment and supporting products meet various types of customer needs, and we also provide process design Construction guidance Mechanical manufacturing Installation and debugging After sales service Technical training Turnkey projects such as beverage technology formulas.


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Key words:- Fruit and vegetable enzyme oral liquid price equipment
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