Golden Pear Juice Beverage Equipment Wenzhou Kexin Annual Production of 200 Tons of Fruit Pear Deep Processing Pear Juice Production Line

Description :

　　One Introduction to Golden Pear Deep Processing Pear Juice Beverage:

　　Pear juice: generally refers to natural pear juice, which is the original juice extracted from the pear fruit. This type of juice is divided into two types: transparent juice and cloudy juice. From the development trend, people tend to prefer cloudy fruit juice because of its better flavor, color, and nutritional value.

　　II Pear processing technology process:

　　Raw material selection → Half cutting → Peeling → Core digging → Trimming → Pre cooking → Crushing → Grinding → Interlayer juice storage → Mixing and blending → Heating up → High pressure homogenization → Jaring → Sealing → Sterilization → Jaring → Coating with stone wax oil → Packaging → Finished product.

　　III Pre processing process of pear juice beverage production line:

　　1. The selection of raw materials should be fresh, almost mature, tightly organized, with a normal flavor, and free from mold, pests, diseases, damage, and frostbite. Dangshan pears should be used as raw materials.

　　2. Cut the pear in half with a knife aimed at 1/2 of the pear and cut it evenly in half.

　　3. Peeling is carried out using a solution with a temperature of 80-85 ℃ and a concentration of 12% -15%. The sliced pear pieces are promptly peeled on a continuous alkali peeling machine, and the residual skin is quickly washed away. The mixture is then rinsed with clean water to remove residual alkali solution, and soaked in a mixture of 0.1% ascorbic acid (vitamin C) and citric acid to prevent discoloration.

　　4. Use a nuclear excavator to clean the seed nest and perform color protection treatment.

　　5. Trim and remove any remaining pear skin, scars, freckles, etc. to maintain a beautiful shape.

　　6. Pour the pre cooked and trimmed pear pieces into a sandwich pot with boiling water, heat up to boiling, stir thoroughly, and cook thoroughly for 5-10 minutes.

　　7. After crushing and pre cooking, use a hammer crusher for crushing treatment.

　　8. The crushed pear pulp is ground by a homogenizer and then pumped into a sandwich juice storage tank.

　　4 Pear juice beverage production line ingredient system:

　　1. Mix and prepare 33% pear juice and 2% Tremella fuciformis. According to the product scale, calculate the amount of each ingredient such as pear juice, Tremella juice, white sugar, citric acid, etc., pour them into the preparation tank one by one, stir while pouring, mix thoroughly and evenly, then steam and heat up to 83-85 ℃, hold for 1-2 minutes, and degas. It can also be degassed by spray degasser.

　　2. After high-pressure homogenization and degassing, the pear juice flows into a high-pressure homogenization pump under its own gravity and undergoes high-pressure homogenization treatment at a pressure of 15-16 megapascals.

　　3. Can filling should be done while it is still hot. Keep the juice temperature above 80 ℃. Seal the secret with a seal. Both cans and empty cans need to be sterilized and disinfected beforehand.

　　4. Sterilize by boiling at normal pressure and 100 ℃ for 25 minutes, then quickly cool to room temperature.

　　5. Wipe the can, apply paraffin oil to clean the water vapor on the lid and body of the can, and apply a layer of paraffin oil. Store it in the warehouse for one week. Label, pack, store or sell qualified products.

　　Five Equipment and process for deep processing of pear juice beverage from fruits:

　　1. Processing of fresh pears: Peel and seed the pears, weigh them, then add about 300mL of hot water and heat for 3-5 minutes, then beat them. During beating, add color protectant HA to prevent browning of the pear juice.

　　2. Sol: Mix white sugar, sugar syrup, potassium sorbate, sodium citrate and suspension agent evenly, sprinkle into 300mL of pure water at 80 ℃, stir and heat to fully dissolve, and there are no insoluble particles.

　　3. Mixing: Mix the pear puree and gelatin evenly.

　　4. Acidification: Dissolve citric acid in approximately 50mL of purified water at 60 ℃, slowly add the diluted acid solution to the feed solution, and stir evenly.

　　5. Homogenization: dilute the feed solution to 1000mL with 40 ℃ purified water, then mix the fragrance and homogenize it. The homogenization conditions are 40 ℃, 20MPa/5MPa, and then fill and seal.

　　6. Sterilization: Pasteurization is used at 85-90 ℃ for 15-20 minutes.

　　7. Cooling: Place the sterilized sample in a cold water bath and cool it to room temperature to obtain the finished product.

　　VI Classification of packaging for the entire pear juice beverage production line:

　　1. Composition of PET bottle production equipment: including water treatment system, raw fruit processing system, blending system, automatic bottle blowing machine, wind conveyor line, UHT ultra-high temperature sterilization machine, cap conveying sterilization machine, cap cleaning machine, bottle flushing, filling and capping three in one machine, bottle pouring sterilization machine, bottle cooling machine, blow drying machine, labeling machine, coding machine, palletizing machine, wrapping and entangling machine, solid bottle conveying system, box conveying system, electrical control system, etc. It is a complete set of filling and packaging production lines. Optional equipment: automatic bottle sorting machine or manual bottle sorting system, fully/semi automatic bottle washing machine, fully automatic bottle unloading machine, bottle warehouse, labeling machine, carton packaging machine, etc. Production capacity: Our company has formed a complete series of product lines, with a supply capacity ranging from 2000 bottles/hour to 36000 bottles/hour (calculated based on 500mls PET bottles).

　　2. Composition of canned packaging equipment: a complete set of filling and packaging production lines including water treatment system, raw fruit treatment system, blending system, fully automatic can unloading machine, can flushing machine, filling and capping machine, UHT sterilization machine, cold can machine, storage tank platform, inkjet printer, liquid level detection machine, shrink film packaging machine, solid tank transportation system, electrical control system, etc. Optional equipment: cardboard packaging machine, etc. Production capacity: Our company has formed a complete series of product lines, with a supply capacity ranging from 1000 cans/hour to 30000 cans/hour (calculated based on 355ml cans)

　　3. Composition of glass bottle equipment: It includes a complete set of filling and packaging production lines, including water treatment system, raw fruit treatment system, blending system, bottle washing machine, bottle preheating machine, UHT ultra-high temperature sterilization machine, capping machine, filling and capping machine, bottle pouring sterilization machine, cold bottle machine, labeling machine, coding machine, packing machine, palletizing machine, wrapping and entangling machine, solid bottle conveying system, box conveying system, electrical control system, etc. Optional equipment: If it is a new bottle, a fully automatic bottle unloading and stacking machine can be selected. Production capacity: Our company has formed a complete series of product lines, with a supply capacity ranging from 2000 bottles/hour to 36000 bottles/hour (calculated based on 250ml glass bottles for melons)

　　7 Kexin Company can provide you with after-sales service:

　　1. Installation and commissioning of equipment: Experienced engineers are assigned to install and commission different production equipment, complete their work on schedule according to contract requirements, and enter normal production after passing the acceptance inspection.

　　2. After sales service archiving: After the installation and commissioning of the production equipment purchased by customers, all relevant information will enter the special archive service management system, and the use and operation will be timely monitored by our company, with fast and timely service and regular follow-up procedures.

　　3. Service time commitment: Before the production equipment arrives at the customer's factory, please make an appointment with the after-sales service department for the arrival time of the debugging personnel. According to the requirements, they will arrive at the site on time. If there is an emergency situation that cannot be handled during the operation of the equipment, it will be directly reported to the after-sales service department. After working hours, please contact the contracting parties or marketing personnel, and arrive at the site within 12 hours after receiving the notification.

　　4. Technical training: In order to ensure that customer technical personnel can proficiently master the performance and operation maintenance procedures of the equipment, in addition to on-site training, we can provide customers with specialized technical training within our company. According to actual needs, we will invite customers to our beverage production experimental factory and sample factory for training.

　　5. Supply of spare parts: Adequate supply of spare parts throughout the year, quick handling of telephone mail order business at any time, on-site service for major repair parts plan, saving customers time and costs.

　　6. Regular tour service: Based on customer satisfaction survey results and different customer requirements, visit customers in stages and batches according to the plan, solve customer problems in production at any time, and continuously improve through summarization to achieve customer satisfaction. Customers are requested to fill out the Customer Satisfaction Survey Form and User Service Card carefully at that time.

　　7. Undertaking major, medium, and minor repairs of equipment: The company undertakes major, medium, and minor repairs, with repair parts supplied at a 10% discount from the factory price. Major repairs take 30 days, medium repairs take 15 days, and minor repairs take 3-7 days to complete.

　　8. Information Service: In order to facilitate customers' understanding of the development of the beverage market and packaging equipment trends, our company will promptly inform you of new information and regularly mail our consulting magazines to customers.

　　9. Quality Commitment: Wenzhou Kexin Machinery Manufacturing Co., Ltd. guarantees that the equipment provided is brand new, advanced and reliable, meets the process requirements, and has a one-year warranty from the date of delivery (vulnerable parts are not covered by the warranty).

　　8 Projects that Wenzhou Kexin Light Industry Machinery Co., Ltd. can undertake:

　　1. Complete production line for hot filled beverages ranging from 2000 bottles to 36000 bottles per hour

　　2. Production line for 2000 bottles per hour -36000 bottles of mineral water and purified water

　　3. 2000 bottles per hour -36000 bottles of carbonated beverage production line

　　4. Production line for drinking water in 3-gallon and 5-gallon barrels, ranging from 100 to 1500 barrels per hour

　　5. 2000 cans per hour -36000 cans of canned beverage production line (plant protein beverage, tea beverage, functional health beverage, canned beer production line)

　　6. Production line for 2000-36000 bottles of dairy beverages per hour (milk production line, yogurt production line, fresh milk production line, pasteurized milk production line)

　　7. 2000 bottles per hour -36000 bottles carbonated beverage production line (glass bottle carbonated beverage production line, PET carbonated beverage production line, soda can carbonated beverage production line)

　　8. 2000 bottles per hour -36000 bottles of alcohol production line (beer production line (glass bottles, cans), Baijiu production line, rice wine production line, medicinal wine production line, wine production line, health wine production line, etc.)

　　9. Various water treatment equipment RO reverse osmosis UF ultrafiltration equipment

　　10. Various beverage equipment such as mixing tanks, hot and cold tanks, sandwich pots, fermentation tanks, mixing tanks, bottle filling and sealing machines, heat shrink packaging machines, labeling machines, sterilization pots, sterilization machines, etc.

　　11. Plate and tube UHT devices, CIP systems.

　　12. Turnkey project for the entire factory.

AfterSalesService :

• Golden Pear Juice Beverage Equipment