Blueberry juice three in one filling equipment, 3 tons of pear juice beverage per day, pear wine distillation filling equipment

Description :

　　The beverage production line is divided into many types according to the different types of beverages, but it is composed of: front-end processing part, sterilization part, filling part, back-end packaging part, and CIP cleaning part. Common equipment in the front-end processing section includes water treatment equipment, emulsification tanks, emulsifiers, homogenizers, blending tanks, mixers, deaerators, mixing tanks, colloid mills, etc; The sterilization part includes: ultra-high temperature instantaneous sterilization machine, plate sterilization machine, tube sterilization machine, bottle pouring sterilization machine, spray cooling sterilization machine, etc; The filling part includes: isobaric filling machine, negative pressure filling machine, glass bottle filling machine, small output linear filling machine, etc; The later packaging part includes: labeling machine, plugging machine, film wrapping machine, carton packaging machine, can packaging machine, inkjet printer, etc; The CIP cleaning part includes acid tank, alkali tank, hot water tank, process pump, return pump, etc.

　　Equip different production equipment according to different beverage production processes for production. Today, the editor from Kexin Company will introduce the production process of the PET bottle punching, filling and sealing three in one filling machine:

　　Wenzhou Kexin Company PET bottle three in one machine for washing Filling Sealed in one, based on advanced foreign technology, according to tea Juice Developed according to the filling process requirements for beverages. The filling temperature is generally around 82-85 degrees Celsius for liquids.

　　One Main features of Wenzhou Kexin Company's three in one filling machine：

　　(1). The machine has a compact structure, a complete control system, easy operation, and a high degree of automation;

　　(2). Changing the bottle shape only requires replacing the star wheel and arc-shaped guide plate of the cap part;

　　(3). All parts in contact with the material are made of stainless steel, with no dead corners in the process and easy to clean;

　　(4). Adopting high-speed filling valve, the liquid level is accurate without liquid loss, ensuring the filling process requirements;

　　(5). The sealing head adopts a magnetic constant torque device to ensure the quality of the sealing and will not damage the bottle cap;

　　(6). Adopting an efficient lid system with complete self-control and protection devices;

　　(7). Equipped with comprehensive overload protection devices, it can effectively protect the safety of equipment and operators;

　　(8). The control system has production speed control Missing cover detection Functions such as automatic bottle stop and production counting;

　　(9). The main electrical components are Mitsubishi MITSUBISHI. SCHNEIDER products from Japan, and the pneumatic components are AirTAC products from Taiwan;

　　(10). The whole machine operation adopts advanced touch screen control, which can achieve human-machine dialogue operation.

　　II Technical Structure Characteristics of Wenzhou Kexin Company's Three in One Filling Machine：

　　1. Bottle flushing section：

　　This machine is a rotary bottle washing machine, mainly used for beverages Used for rinsing new bottles of water and other products. Then send the bottle to the filling machine for product filling.

　　PET bottles are fed into the equipment by a bottle sorting star wheel, clamped by a clamp and flipping mechanism, and then turned downwards. After rinsing with sterile water and draining, they are automatically flipped upwards and transported to the filling machine by a bottle discharge star wheel. The main structure of the equipment, the parts in contact with the flushing medium, and the external protective cover are all made of stainless steel material; Open gear transmission.

　　A brand new stainless steel clamp with a simple structure and easy adjustment; Less contact area with the bottle mouth, effectively avoiding secondary contamination of the bottle mouth

　　The bottle washing machine is equipped with a water collection tray to recycle the bottle washing water

　　When flushing bottles, the flushing volume per bottle is 105ml/s (at 0.25MPa)

　　2. Filling section：

　　The filling part realizes the filling of materials into the washed bottles sent by the bottle washing machine.

　　The filling machine is designed by our company, and the filling valve has independent intellectual property rights. It uses the principle of pressure filling and negative pressure reflux.

　　The filling valve adopts a pressure filling negative pressure reflux method, which is fast and sensitive to filling, and has high filling liquid level accuracy. There is no spring inside the valve, and the material does not come into contact with the spring, which is beneficial for cleaning the inside of the valve. To ensure the filling process and temperature, the filling valve keeps the material in a micro reflux state when there are no bottles or when the machine is stopped.

　　The filling cylinder adopts a full cylinder method to ensure stable pressure inside the cylinder.

　　The whole machine has a complete CIP cleaning interface.

　　Adopting a dual guide rod bottle lifting structure to ensure stable bottle lifting and alignment.

　　The main transmission adopts gear transmission and open combination transmission, which has high efficiency, low noise, long service life, easy maintenance, and sufficient lubrication. The main motor speed of the machine is controlled by a frequency converter, and this machine adopts stepless frequency conversion speed regulation.

　　The bottle guide system has a simple structure and can be quickly and conveniently changed according to the bottle type. The whole machine adopts a bottleneck structure for conveying.

　　The whole machine is automatically controlled by PLC, and faults are displayed online, such as bottle blockage Lack of cover, etc.

　　The key components and electrical components of this machine are imported products.

　　3. Unscrew the lid section：

　　The capping part will be used to screw the caps sorted by the capping machine onto the bottles that have already been filled, and then transported to the subsequent process by the conveyor chain.

　　The capping machine drives the rotating disc to rotate through a reducer. Remove the lid from the hopper through the outlet under the action of centrifugal force. There is a positive and negative lid separation device at the exit. When the reverse lid passes by, it automatically falls into the return pipeline and is blown into the hopper by wind power. Only the front cover can smoothly enter the slide, and the amount of cover in the hopper is automatically detected by a photoelectric switch to control the cover conveying machine to ensure that the lower cover achieves the desired effect. When the cover enters the slide, it can smoothly enter the feeding cover plate. To prevent accidents, an anti reverse cover dial is also installed on the slide to ensure that the cover entering the feeding cover plate is correct. A pair of photoelectric switches are also installed on the slide to immediately stop the host when no cover is detected. In order to effectively remove damaged covers without anti-theft rings and residual covers when cleaning the hopper, there is a movable outlet directly opposite the hopper outlet to meet this function.

　　The screw cap is a magnetic screw cap with overload protection function, and the screw cap torque is stable and reliable. Cover without gnawing High lid Crooked lid Curling phenomenon.

　　III Kexin Company can provide you with after-sales service:

　　1. Equipment installation and debugging: Assign experienced technicians according to different production equipment The engineer is responsible for installation and debugging, completing their work on schedule according to the contract requirements, and entering normal production after passing the acceptance inspection.

　　2. After sales service archiving: After the installation and commissioning of the production equipment purchased by customers, all relevant information will enter the special archive service management system, and the use and operation will be timely monitored by our company, with fast and timely service and regular follow-up procedures.

　　3. Service time commitment: Before the production equipment arrives at the customer's factory, please make an appointment with the after-sales service department for the arrival time of the debugging personnel. According to the requirements, they will arrive at the site on time. If there is an emergency situation that cannot be handled during the operation of the equipment, it will be directly reported to the after-sales service department. After working hours, please contact the contracting parties or marketing personnel, and arrive at the site within 12 hours after receiving the notification.

　　4. Technical training: In order to ensure that customer technical personnel can proficiently master the performance and operation maintenance procedures of the equipment, in addition to on-site training, we can provide customers with specialized technical training within our company. Customers will be invited to our beverage production experimental factory according to actual needs The model factory receives training.

　　5. Supply of spare parts: Adequate supply of spare parts throughout the year, quick telephone and mail order services available at any time, and on-site service for major repair parts plans, saving customers time and costs.

　　6. Regular tour service: Based on customer satisfaction survey results and different customer requirements, visit customers in stages and batches according to the plan, solve customer problems in production at any time, and continuously improve through summarization to achieve customer satisfaction. Customers are requested to fill out the Customer Satisfaction Survey Form and User Service Card carefully at that time.

　　7. Undertake large equipment In the middle Minor repair: The company undertakes major projects In the middle Minor repairs, repair parts are supplied at a 10% discount from the factory price. Major repairs take 30 days, medium repairs take 15 days, and minor repairs take 3-7 days to complete.

　　8. Information Service: In order to facilitate customers' understanding of the development of the beverage market and packaging equipment trends, our company will promptly inform you of new information and regularly mail our consulting magazines to customers.

　　9. Quality Commitment: The equipment provided by Wenzhou Kexin Machinery Manufacturing Co., Ltd. is guaranteed to be brand new Advanced and reliable products that meet the process requirements, and have a one-year warranty from the date of delivery (vulnerable parts are not covered by the warranty).

　　4 Projects that Wenzhou Kexin Light Industry Machinery Co., Ltd. can undertake:

　　1. Complete production line for hot filled beverages ranging from 2000 bottles to 36000 bottles per hour

　　2. 2000 bottles per hour -36000 bottles of mineral water Pure water production line

　　3. 2000 bottles per hour -36000 bottles of carbonated beverage production line

　　4. 100 barrels per hour -1500 barrels, 3 gallon. 5-gallon barrel drinking water production line

　　5. 2000 cans per hour -36000 cans of canned beverage production line (plant protein beverage, tea beverage, functional health beverage, canned beer production line)

　　6. Production line for 2000-36000 bottles of dairy beverages per hour (milk production line, yogurt production line, fresh milk production line, pasteurized milk production line)

　　7. 2000 bottles per hour -36000 bottles carbonated beverage production line (glass bottle carbonated beverage production line. PET carbonated beverage production line) Production line for soda cans and carbonated beverages

　　8. 2000 bottles per hour -36000 bottles of alcohol production line (beer production line (glass bottles, cans) Baijiu production line Huangjiu production line Medicinal liquor production line Wine production line Health wine production line, etc

　　9. Various water treatment equipment RO reverse osmosis UF ultrafiltration equipment

　　10. Various beverage equipment such as mixing tanks, hot and cold tanks, sandwich pots, fermentation tanks, mixing tanks, bottle filling and sealing machines, heat shrink packaging machines, labeling machines, sterilization pots, sterilization machines, etc.

　　11. Plate and tube UHT devices CIP system.

　　12. Turnkey project for the entire factory.

　　Wenzhou Kexin Light Industry Machinery Co., Ltd. is a design and manufacturing enterprise engaged in fluid equipment and accessories, with a business scope involving beverage engineering Alcoholic beverage engineering Food Engineering Engineering fields such as dairy engineering and water treatment. Our main products include beverage filling production lines Pure water production equipment Bottled water filling production line Can filling production line Plant protein beverage production line Carbonated beverage production line (including gas) Vitamin functional beverage production line Juice beverage production equipment Red wine production line Baijiu production line, etc. (fruit and vegetable drinks, Babao Congee, edible oil, condiments, bee products, cosmetics and other full sets of production line equipment) various beverage mechanical filling equipment Packaging equipment and supporting products meet various types of customer needs, and we also provide process design Construction guidance Mechanical manufacturing Installation and debugging after-sale service. Technical training One stop turnkey engineering services such as beverage technology formulas.

AfterSalesService :

• Blueberry juice three in one filling equipment