Fully automatic Yangmei enzyme production equipment can produce 4000 bottles of fruit enzyme oral liquid production line

Description :

　　One The basic principle of enzyme production:

　　The basic principle of making yangmei enzyme is that fresh fruits, vegetables, and other foods contain trace amounts of the enzyme. Put it together with sugar in a sealed bottle Intense fermentation and enzymatic reactions occur, greatly increasing the enzyme activity and quantity in food, ultimately forming beneficial bayberry enzymes for the human body. Due to the presence of different enzymes in various food ingredients, Yangmei enzymes with different therapeutic and health functions can be produced.

　　It can be seen that Yangmei enzyme is a product obtained through natural fermentation. The so-called natural fermentation refers to the process of using microorganisms in the natural environment for fermentation without artificially adding bacterial strains. The fermentation process is a complex microbial physiological and metabolic process, and the types of substances produced are also quite diverse.

　　II Wenzhou Kexin will introduce you to the equipment included in the enzyme production line:

　　Main equipment: selection system Cleaning system Decompose the system Crushing and pulping system Fermentation system (constant temperature fermentation, room temperature fermentation) Maturation system Hot water system Filtering system Deploy the system Filling system Packaging system Conveyor line Labeling equipment Electrical control system, etc;

　　III Production process of enzyme beverage production line:

　　1. Prepare fermentation substrate and wash fresh fruits and vegetables (including edible fungi and seaweed in addition to common vegetables and fruits) separately according to their types Cut into pieces, extract juice, mix different types of fruit and vegetable juices in the same weight ratio, dilute and adjust with the same volume of purified water, then add 23% marine fish skin collagen peptide powder (w/v), sterilize at high temperature and cool in a fermentation tank;

　　2. Lactic acid bacteria fermentation: Add 2 4U/1000L strains of lactic acid fermentation agent, ferment for 7 lld at a temperature of 30-35 ° C, and stop fermentation when the pH reaches 4.3;

　　3. Yeast fermentation involves adding 1.5% sucrose (w/v) and 1.5% marine fish skin collagen peptide powder (w/v), followed by high-temperature sterilization and cooling. Add 0.08 0.12% high activity dry yeast (w/v), ferment at 25 30 ° C for 5 days, terminate fermentation when pH reaches 4.0, sterilize at high temperature and cool. Stored in a low-temperature storage tank at 8-12 ° C for 14 21 days;

　　4. Homogenization concentrate. Homogenize the fermentation broth at 40MPa for 10-15 minutes; Concentrate to IOBrix using, for example, dual effect low temperature, at a temperature of 60-80 ° C; At 2500; Centrifuge at 3500rpm for 15 25 minutes and filter using, for example, an organic membrane microfiltration filter; Add 0.5 1.0% maltitol, 0.1 0.2% galactooligosaccharides, 0.01 0.02% acesulfame to the filtrate, and then filter it through an organic membrane ultrafiltration filter for sterilization. Preferably, fill the beverage according to the oral liquid production process Sealed and sterilized using pasteurization to produce oral liquid beverage products, and stored at 4 10 ° C low temperature!

　　4 Requirements for filling fruit enzymes:

　　Juice Tea beverages are usually processed into fruit juice using two methods: high-temperature hot filling and sterile cold filling The process requirements for tea beverages are strict, ranging from PET bottle filling technology The operability of the production line From a comprehensive comparison of beverage quality, the use of hot filling technology is more economical and reliable.

　　Hot filling requires juice After UHT instantaneous ultra-high temperature sterilization, tea beverages are kept at a constant value between 85 ℃ and 95 ℃ and filled in a short period of time, which belongs to high-temperature filling.

　　Due to the requirement of high-temperature filling for hot filling The function of full mouth filling requires an automatic circulation system to facilitate low-temperature material circulation heating and CIP circulation cleaning. Bottle mouth filling and conveying. When heat-resistant PET bottles are filled at high temperatures, the biaxially stretched PET will shrink when heated, with a shrinkage rate of generally 1% to 3%. However, the bottleneck area has high strength, which requires the use of a reasonable positioning method for the bottle neck during filling to avoid deformation of the bottle body due to external forces. At the same time, the fully filled beverage is conveyed through the bottle mouth, which can prevent the bottle body from being affected by vibration and the overflow of squeezed materials.

　　Five Introduction to Wenzhou Kexin Enzyme Production Line Filling System:

　　rinse

　　1. This machine is a rotary bottle washing machine, mainly used for beverages Used for rinsing new bottles of water and other products. Then send the bottle to the filling machine for product filling.

　　2. PET bottles are fed into the equipment by the bottle dividing star wheel, clamped by clamps and flipping mechanisms, and then turned downwards. After rinsing with sterile water and draining, they are automatically flipped upwards and transported to the filling machine by the bottle outlet star wheel. The main structure of the equipment, the parts in contact with the flushing medium, and the external protective cover are all made of stainless steel material; Open gear transmission.

　　3. A brand new stainless steel clamp with a simple structure and easy adjustment; Less contact area with the bottle mouth, effectively avoiding secondary contamination of the bottle mouth

　　4. The bottle washing machine is equipped with a water collection tray to recycle the bottle washing water.

　　5. When flushing bottles, the flushing volume per bottle is 105ml/s (at 0.25MPa)

　　filling

　　1. The filling part realizes the filling of materials into the washed bottles sent by the bottle washing machine.

　　2. The filling machine is designed by our company, and the filling valve has independent intellectual property rights. It uses the principle of pressure filling and negative pressure reflux.

　　3. The filling valve adopts a pressure filling negative pressure reflux method, which is fast, sensitive, and has high filling liquid level accuracy. There is no spring inside the valve, and the material does not come into contact with the spring, which is beneficial for cleaning the inside of the valve. To ensure the filling process and temperature, the filling valve keeps the material in a micro reflux state when there are no bottles or when the machine is stopped.

　　4. The filling cylinder adopts a full cylinder method to ensure stable pressure inside the cylinder.

　　5. The entire machine has a complete CIP cleaning interface.

　　6. Adopting a dual guide rod bottle lifting structure to ensure stable bottle lifting and alignment.

　　7. The main transmission adopts gear transmission and open combination transmission, which has high efficiency, low noise, long service life, easy maintenance, and sufficient lubrication. The main motor speed of the machine is controlled by a frequency converter, and this machine adopts stepless frequency conversion speed regulation.

　　8. The bottle guide system has a simple structure and can be quickly and conveniently changed according to the bottle type. The whole machine adopts a bottleneck structure for conveying. A complete set of three in one beverage production line for glass bottle tea beverage hot filling machine equipment.

　　9. The whole machine is automatically controlled by PLC, and faults are displayed online, such as bottle blockage Lack of cover, etc. A complete set of three in one beverage production line for glass bottle tea beverage hot filling machine equipment.

　　10. The key components and electrical components of this machine are imported products.

　　seal

　　1. The sealing part will be screwed onto the bottle that has been filled with the product, which has been sorted by the capping machine, and sent to the subsequent process by the conveyor chain.

　　2. The capping machine drives the rotary disc to rotate through a reducer. Remove the lid from the hopper through the outlet under the action of centrifugal force. There is a positive and negative lid separation device at the exit. When the reverse lid passes by, it automatically falls into the return pipeline and is blown into the hopper by wind power. Only the front cover can smoothly enter the slide, and the amount of cover in the hopper is automatically detected by a photoelectric switch to control the cover conveying machine, ensuring that the lower cover achieves the best effect. When the cover enters the slide, it can smoothly enter the feeding cover plate. To prevent accidents, an anti reverse cover dial is also installed on the slide to ensure that the cover entering the feeding cover plate is correct. A pair of photoelectric switches are also installed on the slide to immediately stop the host when no cover is detected. In order to effectively remove damaged covers without anti-theft rings and residual covers when cleaning the hopper, there is a movable outlet directly opposite the hopper outlet to meet this function.

　　3. The cover is a magnetic cover with overload protection function, and the tightening torque is stable and reliable. Cover without gnawing High lid Crooked lid Curling phenomenon.

　　VI Equipment installation, debugging, and equipment warranty projects of Kexin Company:

　　Wenzhou Kexin Company guarantees that the goods provided are brand new Unused Adopting new design and suitable materials for manufacturing, and meeting the quality requirements specified in the technical contract in all aspects Specification and performance;

　　Wenzhou Kexin Company guarantees that the production line is installed under its correct guidance After debugging, within 3 days of feeding and operation of the entire system, ensure that the equipment meets all technical performance indicators of the product;

　　3. Wenzhou Kexin Company guarantees that during the quality assurance period specified in the contract, it will provide design services workmanship manufacture. Installation Debugging or material defects and any defects in the production line caused by the seller's responsibility Responsible for faults and damages;

　　4. The equipment quality assurance period is 24 months after the acceptance of the production line. If during the warranty period, it is found that the quality or specifications of the equipment do not comply with the contract provisions, or if it is proven that the equipment is defective (including potential defects or the use of unqualified materials, etc.), the buyer has the right to claim compensation from the seller during the product warranty period based on the inspection certificate issued by the statutory department;

　　5. Wenzhou Kexin Company evaluates the mechanical performance of the equipment provided Guarantee of product quality and consumption indicators.

　　After equipment acceptance, a 24 month warranty is provided, and the control system provides a 12-month warranty; During the warranty period, our company will provide users with free spare parts and timely and effective services;

　　If the equipment malfunctions, it needs to be repaired on site. Kexin Company guarantees that the repair personnel will arrive at the customer's site within 48 hours Assist customers in promptly troubleshooting (excluding force majeure);

　　After the warranty period, our company will provide users with extensive discounted technical support for life Adequate and adequate supply of spare parts and other after-sales services;

　　9. Our company provides free on-site comprehensive services to users once or twice a year, and the time can be determined according to customer needs.

　　7 Projects that Wenzhou Kexin Light Industry Machinery Co., Ltd. can undertake:

　　1. Complete production line for hot filled beverages ranging from 2000 bottles to 36000 bottles per hour

　　2. 2000 bottles per hour -36000 bottles of mineral water Pure water production line

　　3. 2000 bottles per hour -36000 bottles of carbonated beverage production line

　　4. 100 barrels per hour -1500 barrels, 3 gallon. 5-gallon barrel drinking water production line

　　5. 2000 cans per hour -36000 cans of canned beverage production line (plant protein beverage, tea beverage, functional health beverage, canned beer production line)

　　6. Production line for 2000-36000 bottles of dairy beverages per hour (milk production line, yogurt production line, fresh milk production line, pasteurized milk production line)

　　7. 2000 bottles per hour -36000 bottles carbonated beverage production line (glass bottle carbonated beverage production line. PET carbonated beverage production line) Production line for soda cans and carbonated beverages

　　8. 2000 bottles per hour -36000 bottles of alcohol production line (beer production line (glass bottles, cans) Baijiu production line Huangjiu production line Medicinal liquor production line Wine production line Health wine production line, etc

　　9. Various water treatment equipment RO reverse osmosis UF ultrafiltration equipment

　　10. Various beverage equipment such as mixing tanks, hot and cold tanks, sandwich pots, fermentation tanks, mixing tanks, bottle filling and sealing machines, heat shrink packaging machines, labeling machines, sterilization pots, sterilization machines, etc.

　　11. Plate and tube UHT devices CIP system.

　　12. Turnkey project for the entire factory.

　　Wenzhou Kexin Light Industry Machinery Co., Ltd. is a design and manufacturing enterprise engaged in fluid equipment and accessories, with a business scope involving beverage engineering Alcoholic beverage engineering Food Engineering Engineering fields such as dairy engineering and water treatment. Our main products include beverage filling production lines Pure water production equipment Bottled water filling production line Can filling production line Plant protein beverage production line Carbonated beverage production line (including gas) Vitamin functional beverage production line Juice beverage production equipment Red wine production line Baijiu production line, etc. (fruit and vegetable drinks, Babao Congee, edible oil, condiments, bee products, cosmetics and other full sets of production line equipment) various beverage mechanical filling equipment Packaging equipment and supporting products meet various types of customer needs, and we also provide process design Construction guidance Mechanical manufacturing Installation and debugging after-sale service. Technical training One stop turnkey engineering services such as beverage technology formulas.

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• Fully automatic Yangmei enzyme production equipment