Pear juice beverage equipment with an annual output of 300 tons of pear juice filtration, fermentation, and filling production line equipment

Description :

　　One Process flow of equipment for deep processing production line of prickly pear juice beverage:

　　Both prickly pear and fire thorn are wild fruits with extremely rich nutrients. The Vc content of prickly pear reaches 2087.8 milligrams per 100 grams, which is about 10 times higher than that of peach. Processing fruit juice drinks with prickly pears alone results in a light aroma of the product. Processing fruit juice drinks with roasted thorns alone results in a rich aroma and excellent taste, but the Vc content is relatively low (around 10mg/100ml). Processing the two into composite fruit juice can complement each other, resulting in products with good taste, beautiful color, rich nutrients, and high Vc content. Process flow and equipment advantages of prickly pear juice blending beverage processing production line equipment.

　　II The main raw materials for the prickly pear deep processing production line are:

　　25% prickly pear juice, 15% prickly pear juice, 8% to 10% sucrose, 0.2% to 0.3% total acid (calculated as malic acid), 0.05% sodium hexametaphosphate, 0.04% potassium sorbate, and 100% softened sterile water.

　　III Process flow of prickly pear deep processing production line:

　　Prickly pear and fire thorn → fruit picking → fruit selection → cleaning → crushing and juicing → filtering → sterilization → blending → clarification → filtering → degassing → sterilization → filling and sealing → inspection → labeling → finished product

　　4 Characteristics of the turnkey project system for deep processing of prickly pear:

　　(1) The processing capacity ranges from 60 tons/day to 1500 tons/day. Can handle fruits with similar features.

　　(2) The automatic disinfectant concentration control system effectively ensures disinfection effectiveness and controls disinfectant residue.

　　(3) The crusher has increased the juice yield of apples/pears.

　　(4) Utilize a belt juicer to improve juice extraction efficiency and yield. Fully automatic PLC control in the production process reduces labor intensity and improves production efficiency

　　(5) Low temperature vacuum concentration greatly reduces the loss of flavor compounds and nutrients.

　　(6) Multiple energy recovery measures have improved energy utilization and greatly reduced production costs.

　　(7) Aseptic tube sterilizer and aseptic filling machine isolate bacterial contamination, ensure food safety, and extend product shelf life.

　　(8) The entire line comes with a CIP cleaning system, which reduces labor intensity and ensures equipment hygiene.

　　Five Operating instructions for prickly pear processing production line:

　　1. Preparation of prickly pear juice: Fruit harvesting: prickly pear fruits are harvested from September to October, and yellow fruits must be harvested. At this time, the fruit has a light bitter taste, strong sweetness, high Vc content, rich nutrition, and high juice content. The harvested fruits are put into baskets and immediately transported to the factory for processing.

　　2. Fruit selection: Remove green fruits, pests, rot, dried fruits, and other impurities such as branches and leaves on wooden or stainless steel fruit selection tables or automatic fruit conveyor belts.

　　3. Cleaning: use a drum type water jet fruit washing machine with a fence Flat noodles spacing of 1.5 cm.

　　4. Crushing: Crush the fruits that have been washed and drained into 0.3-0.5 cm pieces.

　　5. Juice extraction: Use a stainless steel juicer with a juice extraction rate of over 50%. If using the frozen pressing method, the juice extraction rate should be over 60%.

　　6. Filtration: Use a 100 mesh sieve to remove impurities such as coarse fibers, seeds, sepals, etc. from the fruit pulp.

　　7. Sterilization: Use a high-temperature instantaneous sterilizer to immediately lower the temperature of the juice to below 25 ℃ after 15-30 seconds at 90-100 ℃, and then seal it in a clean and disinfected food plastic container or stainless steel storage tank for later use.

　　8. Preparation: Weigh the prickly pear, pitaya juice, and sucrose according to the formula, add an appropriate amount of softened sterile water, stir to dissolve the sugar, and heat to 85 ℃. Then add potassium sorbate, sodium hexametaphosphate, and citric acid solution according to the formula, and make up with water.

　　9. Clarification and filtration: The average tannin content in prickly pear and prickly ash juice is 0.62% and 0.72%, respectively. The pectin content in prickly ash fruit is 1.4% to 2.0%. The use of pectinase and gelatin for clarification is necessary to achieve satisfactory clarification and remove astringency. The required quantity needs to be determined after a small trial. First, add pectinase and stir well. After 6 hours at room temperature, add a gelatin solution with a concentration of 5% to 10%. At the same time, add a small amount of diatomaceous earth, stir thoroughly, and let it stand at 15 ℃. After 3 days, filter the supernatant with a diatomaceous earth filter.

　　10. Degassing: During degassing, the vacuum degree inside the degassing cylinder is 90.7-93.3 kPa, and the juice temperature is below 25 ℃.

　　11. Sterilization and filling: After degassing, the composite juice is immediately sent to a high-temperature instantaneous sterilization machine, sterilized at 90-100 ℃ for 25-30 seconds, and filled under sterile conditions.

　　12. Storage: It should be stored below 10 ℃, preferably at 4.5 ℃.

　　VI Introduction to the advantages of the prickly pear deep processing production line of Wenzhou Kexin Light Industry Machinery Co., Ltd.:

　　1. Wenzhou Kexin Light Industry Machinery Co., Ltd. produces and undertakes production lines for concentrated prickly pear juice, prickly pear juice processing equipment, prickly pear juice beverage production lines, prickly pear whole line production and processing equipment, prickly pear juice blending lines, prickly pear fruit wine vinegar enzyme processing production lines, and small packaging prickly pear juice production lines

　　2. The prickly pear juice processing equipment, prickly pear juice beverage production line, and prickly pear beverage equipment assembly line project include prickly pear feeding and pretreatment system, prickly pear crushing, prickly pear juice extraction system, prickly pear clear juice processing system, prickly pear sterilization and aseptic filling system. If making concentrated juice, concentration equipment needs to be added. Using prickly pear concentrated juice as the raw material to make prickly pear juice beverage, the juice should be reconstituted before blending, and an appropriate amount of water should be added to pre dissolve and dilute the high concentration concentrated juice. Afterwards, it is sent to the mixing tank, and other auxiliary materials are added. Water is added and stirred to a constant volume, and the mixture is adjusted according to the different concentration requirements of the finished product. According to the production requirements of fruit juice beverages, there are two process routes to choose from: hot blending and cold blending. If it is a hot mix, the mixing tank needs to be insulated. At room temperature, it can be prepared using a single-layer constant volume container. According to different filling forms, the production of fruit juice beverages can be divided into hot filling, room temperature filling, and low-temperature filling. The filling form determines the sterilization process.

　　The process flow of the prickly pear juice beverage production line is roughly as follows: sugar dissolution - blending - constant volume - sterilization - filling - post-treatment after filling. Hot filling process requires secondary sterilization and cooling treatment after filling.

　　4. This production line can be used to produce a variety of different fruit and vegetable juice beverages, and the specific concentration ratio of the beverages can be designed completely according to customer requirements. The final packaging form can be designed according to customer requirements as tin can packaging, glass bottle packaging, PET bottle packaging, PE bottle packaging, roof box packaging, brick box packaging, etc.

　　5. The prickly pear processing customer requires a prickly pear raw fruit production line with a processing capacity ranging from 5 tons/day to 2000 tons/day, and a prickly pear concentrated juice blending line with a processing capacity ranging from 3 tons/day to 500 tons/day.

　　7 Wenzhou Kexin Light Industry Machinery Co., Ltd. promises you the installation, commissioning, and technical training of the equipment:

　　After the equipment arrives at the user's workshop, the user should position the equipment according to the provided floor plan;

　　2. Our company will dispatch experienced technical personnel to guide the installation, debugging, and trial production of the equipment; Our company will adjust the equipment to design capability within the planned time;

　　During the debugging period, our company is responsible for providing corresponding spare parts and accessories free of charge.

　　4. Our company is responsible for providing free technical training to the buyer. The training content includes equipment structure and maintenance, equipment control and operation, etc;

　　5. Training can be conducted in person at the buyer's site. Our company will appoint qualified technical personnel to provide guidance and develop corresponding training outlines;

　　6. Through training, the buyer's technical personnel should be able to master relevant operation and maintenance skills, adjust processes proficiently, and promptly handle various faults.

　　8 Wenzhou Kexin Company can undertake the following project engineering:

　　1. Bucket water production line (3 gallons+5 gallons)

　　2. Small bottle water production line (500ml-1500ml)

　　3. Juice beverage production line (various juices, vegetable juices, bee products, vitamin drinks, functional drinks, etc. 500ml-2000ml)

　　4. Fruit beverage production line (500ml-2000ml of pellet containing beverages such as freshly squeezed fruit juice and vegetable juice)

　　5. Carbonated beverage production line (500ml-2000ml carbonated beverages such as soda, Sprite, Coca Cola, fruit flavored soda, etc.)

　　6. Pop up drink production line (Babao Congee, almond juice, six walnuts and other non aerated pop up drinks+aerated drinks such as soda, Sprite and Coca Cola 210ml-350ml)

　　7. Red wine production line (750ml-1500ml for wine, champagne, etc.)

　　8. Baijiu production line (Baijiu, rice wine, rice wine, etc. 100ml-500ml)

　　At the same time, Kexin Company designs, develops, and modifies various packaging machinery according to user needs. Our service focuses on tracking services to ensure customer interests. Over the years, our products have won the favor of more than 4000 customers worldwide through excellent quality and service, and are exported to various parts of the world.

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• Pear juice beverage equipment