A complete set of equipment for small fresh fruit pressing, fruit and vegetable juice beverage filling, fruit and vegetable juice beverage crushing, pressing, and pulping

Description :

　　One Common types of fruit juice drinks in the market:

　　1. Fruit pulp type (cloudy juice): Raw materials → Cleaning → (peeling) → Crushing → Softening → Multi pass beating → Multi effect concentration → High temperature instant sterilization → Large bag aseptic filling and sealing

　　2. Clear Juice Type: Raw Materials → Cleaning → (Peeling) → Crushing → Initial Enzymatic Hydrolysis → Juice Extraction → Enzymatic Hydrolysis Clarification → Filtration (Ultrafiltration) → Multi effect Concentration → High Temperature Instant Sterilization → Large Bag Aseptic Filling and Sealing

　　3. Beverage type fruit juice: concentrated fruit juice → micronization → blending → degassing → homogenization → high-temperature instant sterilization → filling and sealing (PET bottles, cans, etc.)

　　4. Main equipment for juice production: pulp type (cloudy juice): sorting fruit production line, fruit washing machine, fruit crusher, softening equipment, multi pass beating machine, counter current multi effect concentration equipment, high-temperature instant sterilization machine, large bag sterile filling and sealing machine

　　5. Clear juice type: sorting fruit production line, fruit washing machine, fruit crusher, initial enzymatic hydrolysis equipment, juicer, pre filtration equipment, enzymatic hydrolysis clarification equipment, ultrafiltration equipment, multi effect concentration equipment, high-temperature instant sterilization machine, large bag aseptic filling and sealing machine.

　　II Main equipment for beverage juice:

　　Refining equipment, blending equipment, deaerator, homogenizer, high-temperature instant sterilization, bottle washing filling sealing equipment (PET bottles, cans, etc.)

　　III Production process of fruit and vegetable juice beverage production line:

　　（1） Selection and washing of raw materials

　　1. It should have a good flavor and aroma, stable color, moderate acidity, and maintain these excellent qualities during processing and storage without significant adverse changes

　　2. Rich in juice, easy to extract, and high juice yield

　　3. The raw materials are fresh and there are no rotten fruits When using dried fruit raw materials, the dried fruit should be free from mold or insect damage

　　（2） Juice extraction and soaking

　　(1) Crushing and pulping

　　The purpose of crushing: to improve juice yield

　　(2) Pre treatment before juicing

　　a. Heating up

　　Suitable for fruits such as red grapes, red cherries, plums, hawthorns, etc

　　Principle: Heating solidifies the proteins in the cell cytoplasm, changes the cell's semi permeability, softens the flesh, hydrolyzes pectin, reduces the viscosity of the juice, and thus increases the juice yield Processing conditions: 60-70 ℃/15-30min

　　b. Add pectinase

　　(3) Juice extraction

　　The juicing method varies depending on the structure of the fruit, the location of the juice, the properties of the tissue, and the quality requirements of the finished product

　　a. Most fruit juices are contained throughout the entire fruit - crushed and pressed;

　　b. Thick outer skin (citrus and pomegranate, etc.) - juice one by one or peel first

　　The juice yield of a fruit depends on its texture, variety, maturity and freshness, processing season, juicing method, and juicing efficiency

　　(4) Coarse filtration

　　（3） Clarification and filtration of fruit juice

　　(1) Clarify

　　Neutralization of charges, dehydration, and heating are all sufficient to cause the aggregation and precipitation of colloidal particles. One colloid can excite another colloid and make it easily precipitated by electrolytes. Mixing colloidal solutions with different charges can cause them to precipitate together These characteristics are the theoretical basis for using clarifying agents during clarification Common clarifying agents include gelatin, bentonite, tannins, and silica sol

　　① Natural clarification

　　② Gelatin tannin clarification method: The negatively charged gelatinous substance in fruit juice interacts with positively charged gelatin to coagulate and precipitate, resulting in the clarification of the fruit juice

　　③ Enzyme clarification method

　　Principle: Using pectinase preparation to hydrolyze pectin substances in fruit juice, causing other colloids in the juice to lose the protective effect of pectin and precipitate together

　　The working conditions of pectinase: suitable temperature of 50-55 ℃, dosage of 2-4kg/T fruit juice, can be directly added to freshly squeezed fruit juice or added after heating and sterilizing the juice

　　④ Frozen clarification method

　　Principle: Freezing changes the properties of colloids and forms a precipitate (concentrated dehydration) during thawing Especially suitable for apple juice

　　⑤ Heating coagulation clarification method (simple and effective)

　　Principle: Pectin substances undergo denaturation, solidification, and precipitation due to temperature fluctuations Method: Heat to 80-82 ℃ within 80-90 seconds, then quickly cool to room temperature

　　(2) Filtering

　　（4） Homogenization and degassing of fruit juice

　　(1) Homogenization

　　The special requirements in the production of cloudy juice are mostly used for products packaged in glass bottles, and tin cans are rarely used Frozen storage of fruit juice and concentrated fruit juice does not require homogenization

　　(2) Degassing

　　There is a large amount of oxygen in fruit juice, which can damage the Vc in the juice. Oxygen reacts with various components in the juice, deteriorating the aroma and color, and causing corrosion of the inner wall of the tin can More pronounced during heating Vacuum degassing method and nitrogen exchange method are commonly used

　　（5） Sugar and acid adjustment and mixing of fruit juice

　　The sugar acid ratio of the vast majority of fruit juice products is (13:1) - (15:1) Many fruits can be used alone to make high-quality fruit juice, but it is better to mix them appropriately with other varieties of fruits

　　Add an appropriate amount of sugar and edible acid (citric acid or malic acid) to fresh fruit juice

　　① Determination and adjustment of sugar content

　　② Determination and adjustment of acid content

　　Mixing different varieties of raw materials for juice preparation and blending

　　（6） Concentrating fruit juice

　　a. Vacuum concentration method (generally 23-35 ℃/94.7kPa);

　　b. Freeze concentration method (soluble substances not exceeding 50%);

　　c. Reverse osmosis concentration method (mainly using acetate fiber membrane and other cellulose membranes);

　　d. Aromatic substance recycling

　　（7） Sterilization and packaging of fruit juice

　　(1) Sterilization of fruit juice

　　a. The principle of selecting sterilization technology is to kill microorganisms while minimizing the impact on product quality

　　b. Common method: High temperature short-term (93 ± 2 ℃/15~30s)

　　c. Sterilized filling: high temperature filling (hot filling) and low temperature filling (cold filling)

　　(2) Packaging of fruit juice

　　a. Carbonated beverages are generally filled at low temperatures;

　　b. Fruit beverages, except for paper containers, are almost always hot filled (due to full filling, the volume of juice decreases after cooling, forming a certain degree of vacuum inside the container). The center temperature of the canned food is greater than 70 ℃

　　4 What can Kexin Company provide for you

　　We can customize various equipment for blending fruit juice, concentrated fruit juice, fresh fruit juice, etc. according to customer requirements and production volume. We can provide users with factory planning, equipment installation and debugging, training operations, and a complete turnkey project

　　The production line mainly includes: water treatment section, CIP cleaning section, sugar processing section, blending section, sterilization and homogenization section, filling system, packaging section, etc.

　　Five A must read guide for buyers:

　　1. Buyer Notice

　　To protect your rights and avoid unnecessary trouble, please make sure to read the buyer's must see before placing an order for your item. The online selling price is for reference only. Please contact our salesperson for specific prices. Thank you for your support and cooperation.

　　2. Regarding Invoices

　　All product prices in our store include value-added tax invoices.

　　3. Freight and packaging

　　All products in our store do not include shipping costs. Customers can choose wooden boxes, plastic film cotton cloth for simple packaging, and bear the shipping costs themselves.

　　4. About Inspection

　　Please make sure to inspect the goods in front of the logistics company upon receipt to ensure that they are in good condition. Once confirmed that there are no issues with the items, please sign. If there are any problems with the goods, please refuse them. By signing for the goods, you confirm that they are in good condition.

　　5. After sales service

　　After sales service commitment: The product is not damaged by human factors and comes with a one-year free warranty and lifetime maintenance. After one year, repair costs will be charged at cost. Upon receiving notification of equipment malfunction, provide a solution within 24 hours to ensure the normal operation of the equipment.

　　VI Wenzhou Kexin Light Industry Machinery Co., Ltd. Recent Partial Performance List:

　　Sino Korean joint venture Jiaweiduo Beverage Co., Ltd. provides the overall project of two production lines for vitamin functional beverages and corn juice beverages;

　　Nanchang Shanli Goods Industrial Co., Ltd. provides a complete set of tea beverage equipment;

　　Shenzhen Water Engineering Co., Ltd. provides salt gas water, large barrels and small bottles of mineral water equipment;

　　Mount Huangshan Xihong Biotechnology Co., Ltd. provides complete sets of equipment for soda water and purified water;

　　Beijing Delan Hechuang Technology Co., Ltd. provides a complete set of seasoning equipment;

　　Jiyuan Youyang Beverage Co., Ltd. provides a complete set of equipment for producing juice and soda water;

　　Cao County Lu Niu Dairy Co., Ltd. provides dairy and beverage equipment;

　　Zhengzhou Damuyuan Animal Pharmaceutical Co., Ltd. provides a complete set of pharmaceutical equipment;

　　Hebei Xinquan Beverage Co., Ltd. provides juice beverage equipment;

　　Suzhou Nanxi Mountain Beverage Co., Ltd. provides tea beverage and carbonated beverage production lines;

　　Jinluyuan China Biotechnology Co., Ltd. provides a complete juice production line;

　　Xiamen Fengtai Trading Co., Ltd. provides juice pretreatment equipment;

　　Beijing Jiaruixiang Technology Development Co., Ltd. provides juice supporting equipment;

　　Henan Luohe Xiaoxian Dairy Beverage Co., Ltd. provides a complete set of soda water equipment;

　　Linying Nanjie Village Group Beverage Co., Ltd. provides a complete set of soda water equipment.

　　7 Equipment configuration for the five series beverage production lines of Wenzhou Kexin Light Industry Machinery Co., Ltd.:

　　One Drinking water production: Main equipment for drinking water production:

　　1. Coarse filtration equipment, fine filtration equipment, and water treatment equipment; 2. Sterilization equipment; 3. Filling line 4, pipes, fittings and water storage devices for water delivery 5, disinfection equipment; 6. Air purification equipment and air shower doors; 8. Lamp inspection facilities; 9. Production date and batch number labeling facilities;

　　II Carbonated beverage production equipment:

　　Source water treatment and purification equipment, mixing and batching equipment, filtration equipment, sugar tanks, packaging disinfection equipment, automatic filling and sealing equipment, labeling and coding equipment, CIP process cleaning equipment, etc;

　　III List of main equipment for tea beverage production line:

　　Water treatment equipment, leaching equipment, filtration, sugar conversion, intermediate storage tanks, packaging disinfection equipment, automatic filling equipment, labeling and coding equipment, inspection equipment, CIP fully automatic cleaning equipment;

　　4 Fruit (vegetable) juice and fruit (vegetable) juice drinks:

　　1. Fruit (vegetable) pretreatment facilities (applicable for directly using fruits and vegetables as raw materials); 2. Juicer or pulping machine (suitable for directly using fruits and vegetables as raw materials); 3. Water treatment equipment; 4. Storage tank; 5. Sterilization equipment; 6. Automatic filling and sealing equipment; 7. Production date and batch number labeling facilities; 8. Cleaning and disinfection facilities for pipeline equipment.

　　Five Production line for dairy and plant-based protein beverages:

　　1. Raw material pretreatment facilities (applicable to plant protein beverages); 2. Slurry mill or colloid mill; 3. Filter or centrifuge; 4. Storage tank; 5. Fermentation tank (applicable to fermentation products); 6. Homogenizer; 7. Sterilization equipment; 8. Automatic filling and sealing equipment; 9. Water treatment equipment; 10. Production date and batch number labeling facilities; 11. Cleaning and disinfection facilities for pipeline equipment.

AfterSalesService :

• Fresh fruit squeezing juice beverage equipment