Fully automatic four in one juice beverage production line equipment with a production process of 2000 bottles of juice per hour

Description :

　　One What is fruit juice beverage:

　　Juice drinks are made from fruits through physical methods such as pressing Centrifuge The juice products obtained through extraction generally refer to pure fruit juice or fruit juice. Juice is divided into clear juice and cloudy juice according to its form.

　　II Future Development Trends of Fruit Juice Beverages:

　　high velocity. high-quality. High precision, moving towards large-scale development. In order to adapt to the large-scale production of the beverage industry and achieve better economic benefits, beverage equipment is increasingly tending towards large-scale production. The filling speed of carbonated beverage filling equipment can reach up to 2000 cans/min, according to H&K company in Germany SEN Company KRO-NES company's filling equipment has 165, 144, and 178 filling valve heads respectively. The filling valve head of non carbonated beverage equipment has 50-100 heads, and the filling speed can reach up to 1500 cans/min.

　　Equipment multifunctionality. Multi functional and adaptable to various liquids Filling and sealing of various bottle types. Tea beverages can be consumed Coffee beverages Hot filling of various beverages such as soy milk drinks and fruit juice drinks, as well as filling of glass and polyester bottles.

　　Mechatronics integration. This is an important trend in the current development of beverage machinery and equipment. Programmable controllers are widely used in the control systems of beverage machinery equipment. Large equipment adopts computer control, self diagnosis of faults, signal display, and achieves intelligence. The technical content of production equipment is high High reliability, high self-control level and overall efficiency of the entire juice beverage production line. The online detection device and measuring device are fully equipped, capable of automatically detecting various parameters and measuring. Collecting machines Electricity Qi Light High tech products that integrate magnetism are constantly emerging. The reliability of beverage packaging equipment and the coordination of packaging lines directly affect the efficiency of the entire juice beverage production line Production costs and product quality.

　　III Classification of fruit juice beverages:

　　(1) Freshly squeezed fruit juice: Freshly squeezed fruit juice has high nutritional value in fruit juice, which is both fresh and does not lose nutrients during the extraction process. No added substances, low sugar content, you can choose fruits that are suitable for children, such as oranges Lemon Hu You. Kiwi and mango, among others, are rich in vitamins that can enhance immune function and are suitable for children of all ages. Freshly squeezed fruit juice is prone to contamination during the juice extraction process, has no preservatives, and is not easy to store. It should be consumed immediately after extraction.

　　(2) Single fruit juice: A common fruit juice whose ingredients are derived from a single fruit. These beverages mostly retain the unique qualities and fragrance of fruits, especially rare fruits such as tropical fruits like passion fruit and blackcurrants Cranberry. Blueberries Raspberry Blackberry and other red fruits. Because there are many types of fruit juice and their ingredients are also different, remember to read the trademark when purchasing or drinking to understand the composition of fruit juice, such as the type of fruit, fruit content, and sugar content.

　　(3) Mixed fruit juice: made by mixing two or more fruit juices. The characteristic is that it can provide multiple nutrients while also compensating for the lack of taste in certain fruits. For example, although grapefruit juice is highly nutritious, it contains a large amount of sugar Acid Milk protein. Various amino acids vitamin. Inorganic salts and other nutrients, but most people are not accustomed to its acidity and bitterness. Mixing it with other fruit juices that are suitable for taste is much better.

　　(4) Fruit and vegetable beverages: Fruit and vegetable juice refers to beverages made from fresh or refrigerated fruits or vegetables. Fruits and vegetables contain B vitamins Vitamin E. Vitamin C. Carotenoids, and calcium Magnesium Inorganic salts such as potassium play an important role in promoting human health, and are therefore increasingly sought after by consumers.

　　(5) Adding milk juice: Orange is already available on the market in China strawberry. Apple. Blueberries and other flavors of milk juice. The characteristic of this type of beverage is to add some fermented milk to the juice Whey Fresh milk or reduced milk, some of which also contain essential vitamins for the human body Dietary fiber Nutrients such as active calcium make the beverage taste smoother and more nutritious.

　　4 Juice beverage production line process:

　　1. Squeezing of juice beverage production line:

　　The juice extraction method of juice beverage production line is to use external mechanical extrusion pressure to extract fruit and vegetable juice from fruits and vegetables or fruit and vegetable pulp to obtain juice. A widely used juice extraction method in the production of fruit and vegetable juice beverages, mainly used for water rich fruit and vegetable raw materials. According to the different temperatures of the raw materials during juice extraction, pressing can be divided into cold pressing Hot pressing or even freezing pressing methods; According to whether the fruit residue has been extracted and pressed again after pressing, pressing is divided into secondary pressing and primary pressing.

　　Hot pressing refers to heating the crushed raw pulp and then squeezing it to extract juice. Hot pressing is determined by the biochemical properties of the crushed raw materials and the processing technology of fruit and vegetable juices. Before the raw materials are crushed, the biochemical reaction rate is quite slow in intact cellular tissues; But when the raw material is broken, various chemicals inside the raw material are present The process of enzymes and microorganisms suddenly accelerates and interacts with each other, causing a series of chain reactions. The main ones are various oxidation reactions catalyzed by enzymes escaping from the raw tissue cells. Oxidation reactions are often the main cause of a drastic decline in the quality (color, aroma, taste, and chemical composition) of fruit and vegetable juices, such as the browning reaction of polyphenolic substances catalyzed by polyphenol oxidase, resulting in color changes in fruit pulp and juice. Therefore, in the processing technology of fruit and vegetable juice, effective measures must be taken to prevent or inhibit reactions that have adverse effects, such as enzymatic browning reactions. So, after the raw materials are crushed, sometimes the fruit will be subjected to heat treatment and then hot pressed to inactivate enzyme activity, while also inhibiting microbial growth and ensuring the quality of fruit and vegetable juice.

　　Cold pressing is relative to hot pressing. Cold pressing refers to the process of extracting juice from crushed raw fruits at room temperature or below without undergoing heat treatment.

　　The reason for using secondary pressing is based on the essence of juice extraction, which is to extract soluble solids from fruits. The fruit residue after secondary pressing also contains a certain amount of soluble solids. In order to extract as much soluble solids as possible from the fruit residue and reduce its sugar content, it is extracted for 20-40 minutes with or without enzymes using normal water or recycled condensed water (generally not exceeding 80 ℃) in a ratio of slag: water=1: (1-2) (mass ratio), and then subjected to secondary pressing. The use of secondary pressing process can increase the juice yield by 5% to 10%.

　　2. Extraction of juice beverage production line:

　　The extraction process of juice beverage production line is the transfer of juice from fruit and vegetable cells to liquid extraction medium (hot water). Mainly used for dried fruits with low moisture content, such as sour dates dark plum. Extraction of juice from fruit and vegetable raw materials (such as hawthorn) with high pectin content, such as red dates, which are difficult to extract juice through the above methods. The extraction method is divided into static extraction Counter current extraction One time extraction method Multiple extraction methods, etc. The main factors affecting the juice extraction rate of the extraction method are the extraction temperature Time The degree of fragmentation of raw materials Concentration difference Flow rate, etc.

　　3. Beating of juice beverage production line:

　　The pulping process in the juice beverage production line involves using a pulping machine to scrape, grind, and separate broken fruit and vegetable raw materials into seeds Fruit seeds Obtaining fruit (vegetable) pulp through thin skin and other methods. The fineness of the raw pulp can be achieved by selecting the aperture of different pulping machine screens. This method is suitable for the production of fruit and vegetable pulp and fruit pulp beverages, such as strawberry juice, in the processing of fruit and vegetable juices Mango juice. Peach juice Hawthorn juice, etc. After the raw materials of fruits and vegetables are crushed, they need to be immediately pre cooked in a pre cooking machine to inactivate the activity of enzymes in the fruits and vegetables, prevent browning, and then beaten. Generally, three rounds of beating are carried out in production. The size of the sieve aperture is 1.2, 0.8, and 0.5mm respectively. After beating, the meat particles become smaller, which is beneficial for homogenization treatment. If single pass beating is used, the sieve aperture cannot be too small, otherwise it is easy to block the mesh.

　　4. Centrifuge of juice beverage production line:

　　The centrifugation of the juice beverage production line needs to be completed through a horizontal spiral centrifuge, which uses the principle of centrifugal force to separate fruit and vegetable juice from fruit pulp. The slurry enters the centrifugal chamber of the rotary drum through the central feeding tube. Under the action of high-speed centrifugal force, the fruit residue is thrown onto the wall of the rotary drum and continuously sent to the conical end of the rotary drum by the screw conveyor for discharge. The fruit and vegetable juice flows out from the front end of the rotary drum through the threaded gap.

　　5. Coarse filtration of juice beverage production line:

　　The coarse filtration of fruit juice beverage production line is the process of removing larger particles or suspended particles dispersed in fruit and vegetable juice. Except for the beating method, fruit and vegetable juices obtained by other methods contain a large amount of suspended particles, such as meat fiber Peel The presence of fruit pits and other substances can affect the appearance quality and flavor of the product, and they need to be removed in a timely manner. Coarse filtration can be performed during the juice extraction process or through a single click operation. In production, a vibrating screen is usually used for coarse filtration, and fruit and vegetable juice can generally meet the requirements of coarse filtration by passing through a 0.5mm aperture filter. After coarse filtration, fruit and vegetable juice needs to be clarified and filtered, while cloudy juice and meat containing beverages need to be homogenized and degassed.

　　Five Kexin Company can provide you with after-sales service:

　　1. Equipment installation and debugging: Assign experienced technicians according to different production equipment The engineer is responsible for installation and debugging, completing their work on schedule according to the contract requirements, and entering normal production after passing the acceptance inspection.

　　2. After sales service archiving: After the installation and commissioning of the production equipment purchased by customers, all relevant information will enter the special archive service management system, and the use and operation will be timely monitored by our company, with fast and timely service and regular follow-up procedures.

　　3. Service time commitment: Before the production equipment arrives at the customer's factory, please make an appointment with the after-sales service department for the arrival time of the debugging personnel. According to the requirements, they will arrive at the site on time. If there is an emergency situation that cannot be handled during the operation of the equipment, it will be directly reported to the after-sales service department. After working hours, please contact the contracting parties or marketing personnel, and arrive at the site within 12 hours after receiving the notification.

　　4. Technical training: In order to ensure that customer technical personnel can proficiently master the performance and operation maintenance procedures of the equipment, in addition to on-site training, we can provide customers with specialized technical training within our company. Customers will be invited to our beverage production experimental factory according to actual needs The model factory receives training.

　　5. Supply of spare parts: Adequate supply of spare parts throughout the year, quick handling of telephone mail order business at any time, on-site service for major repair parts plan, saving customers time and costs.

　　6. Regular tour service: Based on customer satisfaction survey results and different customer requirements, visit customers in stages and batches according to the plan, solve customer problems in production at any time, and continuously improve through summarization to achieve customer satisfaction. Customers are requested to fill out the Customer Satisfaction Survey Form and User Service Card carefully at that time.

　　7. Undertake large equipment In the middle Minor repair: The company undertakes major projects In the middle Minor repairs, repair parts are supplied at a 10% discount from the factory price. Major repairs take 30 days, medium repairs take 15 days, and minor repairs take 3-7 days to complete.

　　8. Information Service: In order to facilitate customers' understanding of the development of the beverage market and packaging equipment trends, our company will promptly inform you of new information and regularly mail our consulting magazines to customers.

　　9. Quality Commitment: The equipment provided by Wenzhou Kexin Machinery Manufacturing Co., Ltd. is guaranteed to be brand new Advanced and reliable products that meet the process requirements, and have a one-year warranty from the date of delivery (vulnerable parts are not covered by the warranty).

　　VI Projects that Wenzhou Kexin Light Industry Machinery Co., Ltd. can undertake:

　　1. Complete production line for hot filled beverages ranging from 2000 bottles to 36000 bottles per hour

　　2. 2000 bottles per hour -36000 bottles of mineral water Pure water production line

　　3. 2000 bottles per hour -36000 bottles of carbonated beverage production line

　　4. 100 barrels per hour -1500 barrels, 3 gallon. 5-gallon barrel drinking water production line

　　5. 2000 cans per hour -36000 cans of canned beverage production line (plant protein beverage, tea beverage, functional health beverage, canned beer production line)

　　6. Production line for 2000-36000 bottles of dairy beverages per hour (milk production line, yogurt production line, fresh milk production line, pasteurized milk production line)

　　7. 2000 bottles per hour -36000 bottles carbonated beverage production line (glass bottle carbonated beverage production line. PET carbonated beverage production line) Production line for soda cans and carbonated beverages

　　8. 2000 bottles per hour -36000 bottles of alcohol production line (beer production line (glass bottles, cans) Baijiu production line Huangjiu production line Medicinal liquor production line Wine production line Health wine production line, etc

　　9. Various water treatment equipment RO reverse osmosis UF ultrafiltration equipment

　　10. Various beverage equipment such as mixing tanks, hot and cold tanks, sandwich pots, fermentation tanks, mixing tanks, bottle filling and sealing machines, heat shrink packaging machines, labeling machines, sterilization pots, sterilization machines, etc.

　　11. Plate and tube UHT devices CIP system.

　　12. Turnkey project for the entire factory.

　　Wenzhou Kexin Light Industry Machinery Co., Ltd. is a design and manufacturing enterprise engaged in fluid equipment and accessories, with a business scope involving beverage engineering Alcoholic beverage engineering Food Engineering Engineering fields such as dairy engineering and water treatment. Our main products include beverage filling production lines Pure water production equipment Bottled water filling production line Can filling production line Plant protein beverage production line Carbonated beverage production line (including gas) Vitamin functional beverage production line Juice beverage production equipment Red wine production line Baijiu production line, etc. (fruit and vegetable drinks, Babao Congee, edible oil, condiments, bee products, cosmetics and other full sets of production line equipment) various beverage mechanical filling equipment Packaging equipment and supporting products meet various types of customer needs, and we also provide process design Construction guidance Mechanical manufacturing Installation and debugging after-sale service. Technical training One stop turnkey engineering services such as beverage technology formulas.

　　Since its establishment 20 years ago, the company has won the trust of customers both domestically and internationally, as well as strong support from relevant departments. It has passed the ISO9001-2000 quality system certification and HACCP food safety management system certification,

　　Simultaneously awarded honorary titles such as "Trustworthy Enterprise", "Contract abiding and Creditworthy Unit", "AAA Credit Enterprise", "China Beverage Machinery Famous Brand", etc.

AfterSalesService :

• Four in one juice beverage production line equipment