Small and medium-sized enterprises put into operation a complete set of equipment for fruit and vegetable juice compound enzyme fermentation, filling, packaging and beverage production

Description :

　　Juice beverage equipment is a device used to manufacture various beverages, generally consisting of many devices that form a production line to process various beverages, such asWater treatment equipment, bottle washing machine, filling machine, sealing machine, sterilization equipment, CIP on-site cleaning machine, filtration equipment, packaging equipmentWait.

　　One Types of juice beverage equipment：

　　1. Processing concentrated fruit juice at the source of raw materials: transporting and selling it in the form of industrial raw materials (export or domestic sales); Then beverage processing companies (purchase) use concentrated fruit juice, which is diluted with water, blended, sterilized, and packaged into consumer products. This is the model of modern juice processing industry.

　　2. Processing raw fruit juice at the source of raw materials: using raw fruit juice directly, diluting it with water, blending it, sterilizing it, and packaging it into consumer products. This is the traditional juice processing industry model, with sales limited to the vicinity of the production area.

　　II Production process of juice beverage production equipment：

　　1. Raw materials should be selected from fully ripe, fresh, flavorful, juicy, and pest free fresh fruits. If the maturity is not sufficient, it should be post ripe.

　　2. Raw material pretreatment: cleaning. After selecting the raw materials, rinse them with clean water to remove impurities. After cleaning, rinse them in a 1% hydrochloric acid solution or detergent solution to remove residual pesticides. Rinse them in clean water and drain them. Cut half to remove the nucleus. Use a cutting and excavating machine. 3. Soak for color protection. Add 0.1% of the raw materials after half cutting and half digging. Soak in a mixed solution of ascorbic acid and citric acid for color protection.

　　3. Heating and Beating: The fruit pieces are heated at 90 ℃ -95 ℃ for 3-5 minutes to promote softening, and then beaten using a pulping machine with a pore size of 0.5 mm to remove the skin.

　　4. Flavor adjustment: The fruit pulp processed in the previous step needs to be adjusted to enhance its flavor. Add ingredients such as sugar, citric acid, and L-ascorbic acid during adjustment. The ratio is 100 kilograms of peach pulp, 80 kilograms of 27% sugar solution, 0.45 kilograms of citric acid, and 0.07-0.2 kilograms of L-ascorbic acid.

　　5. Homogenization and degassing: Homogenization is to evenly disperse the fruit pulp particles suspended in the juice into smaller particles, increase the stability of the juice, and prevent stratification. The homogenization method is to pass the roughly filtered juice through a high-pressure homogenizer, allowing the pulp particles and colloidal substances in the juice to pass through small holes with a diameter of 0.002-0.003 millimeters under high pressure and become finer particles. Generally, a homogenizer with a capacity of 130-160 kilograms per square centimeter is used in production. Additionally, colloid mills can be used for homogenization. When the juice flows through the narrow slit with a gap of 0.05-0.075 millimeters in the colloid mill, the pulp particles in the juice collide and rub against each other due to strong centrifugal force, thus achieving homogenization. During juice extraction, fruits enter gases such as oxygen, nitrogen, and carbon dioxide, among which nitrogen can cause oxidation of substances such as vitamin C and pigments. Therefore, degassing is necessary.

　　6. Sterilization canning: Heat the juice to 95 ℃ and maintain for 1 minute, then immediately canning while it is still hot.

　　7. Sealed cooling: Tighten the bottle cap and invert the can for one minute. After sealing, quickly cool it in sections to around 38 ℃, and then store it in the warehouse. Qualified fruit tea products are pink or yellow brown in color, with a dark red color allowed. The liquid is uniformly cloudy and has fine particle precipitation after long-term standing. They have a peach juice flavor, no odor, and soluble solids of 10% -14%.

　　III Juice Beverage Production Equipment - Juice Enzyme Production Line - Small and Medium sized Beverage Equipment - Kexin Service

　　Installation and debugging

　　1. After the equipment arrives at the user's workshop, the user should position the equipment according to the provided floor plan;

　　2. Our company will dispatch experienced technical personnel to guide the installation, debugging, and trial production of equipment; Our company will adjust the equipment to design capability within the planned time;

　　3. During the debugging period, our company is responsible for providing corresponding spare parts and accessories free of charge.

　　personnel training

　　1. Our company is responsible for providing free technical training to the buyer. The training content includes equipment structure and maintenance, equipment control and operation, etc;

　　2. The training can be conducted on-site by the buyer in contact with the actual situation. Our company will appoint qualified technical personnel to provide guidance and develop corresponding training outlines;

　　3. Through training, the buyer's technical personnel should be able to master relevant operation and maintenance skills, adjust processes proficiently, and promptly handle various faults.

　　quality assurance

　　1. Our company guarantees that the goods provided are brand new, unused, manufactured using design and suitable materials, and meet the quality, specifications, and performance requirements specified in the technical contract in all aspects;

　　2. Our company guarantees that the production line, after being correctly guided, installed, and debugged, will meet all technical performance indicators of the product within 3 days of the entire system feeding operation;

　　3. Our company guarantees that during the quality assurance period specified in the contract, we will provide design, process, manufacturing, and safety services

　　Responsible for any defects, malfunctions, and damages in the installation, debugging, or materials of the production line caused by the seller's responsibility;

　　4. The equipment quality assurance period is 24 months after the acceptance of the production line. If during the warranty period, it is found that the quality or specifications of the equipment do not comply with the contract provisions, or if it is proven that the equipment is defective (including potential defects or the use of unqualified materials, etc.), the buyer has the right to claim compensation from the seller during the product warranty period based on the inspection certificate issued by the statutory department;

　　5. Our company guarantees the mechanical performance of the supplied equipment, the quality of the products, and the consumption indicators of the products.

　　Equipment Warranty

　　1. After equipment acceptance, a 24 month warranty is provided, and the control system provides a 12-month warranty; During the warranty period, our company will provide users with free spare parts and timely and effective services;

　　2. If the equipment malfunctions, it needs to be repaired on site. Our company guarantees that the repair personnel will arrive at the customer's site within 48 hours to help the customer troubleshoot in a timely manner (except for force majeure);

　　3. After the warranty period, our company will provide customers with a wide range of discounted technical support, sufficient and adequate spare parts supply, and other after-sales services for life;

　　4. Our company provides free on-site comprehensive services to users once or twice a year, and the time can be determined according to customer needs.

　　4 Projects that Wenzhou Kexin Light Industry Machinery Co., Ltd. can undertake:

　　1. Complete production line for hot filled beverages ranging from 2000 bottles to 36000 bottles per hour

　　2. Production line for 2000 bottles per hour -36000 bottles of mineral water and purified water

　　3. 2000 bottles per hour -36000 bottles of carbonated beverage production line

　　4. Production line for drinking water in 3-gallon and 5-gallon barrels, ranging from 100 to 1500 barrels per hour

　　5. 2000 cans per hour -36000 cans of canned beverage production line (plant protein beverage, tea beverage, functional health beverage, canned beer production line)

　　6. Production line for 2000-36000 bottles of dairy beverages per hour (milk production line, yogurt production line, fresh milk production line, pasteurized milk production line)

　　7. 2000 bottles per hour -36000 bottles carbonated beverage production line (glass bottle carbonated beverage production line, PET carbonated beverage production line, soda can carbonated beverage production line)

　　8. 2000 bottles per hour -36000 bottles of alcohol production line (beer production line (glass bottles, cans), Baijiu production line, rice wine production line, medicinal wine production line, wine production line, health wine production line, etc.)

　　9. Various water treatment equipment RO reverse osmosis UF ultrafiltration equipment

　　10. Various beverage equipment such as mixing tanks, hot and cold tanks, sandwich pots, fermentation tanks, mixing tanks, bottle filling and sealing machines, heat shrink packaging machines, labeling machines, sterilization pots, sterilization machines, etc.

　　11. Plate and tube UHT devices, CIP systems.

　　12. Turnkey project for the entire factory.

　　Wenzhou Kexin Light Industry Machinery Co., Ltd. is a design and manufacturing enterprise engaged in fluid equipment and accessories, with business scope covering beverage engineering, alcohol engineering, food engineering, dairy engineering, water treatment and other engineering fields. The main products include: beverage filling production line, purified water production equipment, barreled water filling production line, pop can filling production line, vegetable protein beverage production line, (containing gas) carbonated beverage production line, vitamin functional beverage production line, fruit juice beverage production equipment, red wine production line, Baijiu production line, etc. (fruit and vegetable drinks, Babao Congee, edible oil, condiments, bee products, cosmetics and other full sets of production line equipment) various beverage mechanical filling equipment, packaging equipment and supporting products to meet the needs of various types of customers. We also provide process design, plant construction guidance, machinery manufacturing, installation and commissioning, after-sales service, technical training, beverage technical formula, etc. One stop turnkey engineering services.

AfterSalesService :

• Complete filling equipment for juice drinks