Price of fully automatic production line equipment for small bottled red date juice, including kernel removal, pulping, filling, and packaging

Description :

　　One The benefits of processing red dates into beverages：

　　Red dates - Red dates have a sweet and warm taste, and can regulate the spleen and stomach meridians. They have the functions of nourishing the middle and qi, nourishing the blood and calming the nerves, and relieving medicinal properties; Red dates contain rich nutrients such as protein, fat, carbohydrates, organic acids, vitamin A, vitamin C, and trace amounts of calcium. Red dates have a sweet taste and a warm nature that nourish the spleen and stomach meridians. They have the functions of nourishing the middle and qi, nourishing the blood and calming the mind, and relieving medicinal properties. Modern pharmacological research has shown that jujube can increase blood oxygen levels and nourish cells throughout the body, making it a mild acting and strong agent. Jujube contains higher levels of vitamin C than fruits such as apples, pears, grapes, hawthorns, oranges, tangerines, and lemons; It also contains vitamins P, A, B, and flavonoids such as cyclic adenosine monophosphate (CAMP) and cyclic guanosine monophosphate (CGMP), which are very beneficial to human health.

　　II Simple process flow of small-scale jujube juice beverage production line：

　　1. Clear juice (simple) process flow (specific raw materials to be treated, detailed consultation can be made by phone)

　　Raw material selection → cleaning and sorting → crushing → pressing → coarse filtration → clarification → enzymatic hydrolysis → fine filtration → sugar and acid adjustment → degassing → sterilization → filling → packaging → storage.

　　Process flow of 2 turbid juices (simple) (specific raw materials to be treated, detailed consultation can be made by phone)

　　Fruit selection → Cleaning → Softening → Peeling → Crushing → Beating → Grinding → Raw pulp → Mixing → Liquid feed → Homogenization (secondary homogenization) → Vacuum degassing → Sterilization → Filling → Sealing → Secondary sterilization → Quality inspection → Finished product.

　　III Detailed Process Flow Chart of Red Date Beverage Production Line：

　　1. Raw materials: Use brightly colored red dates, without any mold, rot, deterioration, or other miscellaneous fruits mixed in.

　　2. Cleaning: Clean the surface of red jujube raw materials with clean water that meets the standards for drinking water to remove dust, mud, microorganisms, and other impurities, in order to ensure the hygiene requirements of the process.

　　3. Picking: Remove impurities, secondary fruits, and rotten fruits from red dates to ensure the hygiene of the product.

　　4. Pre cooking: The feeding screw pump pushes the cleaned and picked red dates into the pre cooker, which is heated directly by steam to raise the temperature of the red dates from room temperature to 80-85 ℃, allowing them to be fully extracted and soaked. In order to proceed with the next process.

　　5. Crushing: Red dates that have been fully soaked are sent into the crushing chamber of the crusher through a screw pump. The raw materials are crushed into particles of moderate size (below 2mm) by the crushing blade, which is beneficial for the extraction of red date skin pigments and the leakage of fruit pulp cell fluid, ensuring the juice extraction rate of the juice extraction process.

　　6. Nucleation and pulping: Red dates that have been initially crushed by a crusher are pumped into the pulping chamber of the de nucleated pulping machine through a screw pump. The high-speed rotation of the pulping blades causes the material to obtain centrifugal force and be thrown towards the sieve. During the relative motion between the pulping blades and the sieve, the material is further hit into pulp due to centrifugal force and rubbing. The material enters the collector through the sieve mesh and is then transported to the next process by a screw pump, while the slag skin, fruit kernels, etc. are discharged from the slag hopper.

　　7. Enzymarization: Using pectinase, protease, cellulase, etc. to decompose the colloids formed by pectin, protein, starch, and other substances in jujube pulp is beneficial for clarification, filtration, and product stability.

　　8. Centrifugal juice extraction: Based on the principle of the weight difference between solid and liquid phases of the material, the solid and liquid phases are separated by high-speed rotation of the centrifuge chamber, and the residue is pushed out and discharged by the long diameter screw of the centrifuge, thereby obtaining clarified juice. This is a device particularly suitable for berry juice extraction, with the characteristics of high yield, high degree of juice filtration and automation, and easy operation. The clarity of juice is far superior to that of tracked airbag juicers.

　　9. Heating and cooling: Using a jacketed heat exchanger with hot water as the heating medium, the juice is heated to 90-92 ℃ and then cooled to 45-50 ℃. By heating, the microorganisms and enzymes in the juice are passivated, and the proteins, starch, and other substances are fully aged, which is beneficial for the stability of the active ingredients in concentrated jujube juice.

　　10. Ultrafiltration: Through the permeation filtration of polymer ultrafiltration membrane, turbid impurities and miscellaneous bacteria in the feed liquid are intercepted and removed. Polymer tubular ultrafiltration membrane is a new and advanced membrane equipment in the membrane, which has the characteristics of uniform pore size distribution, high strength, high flux, and durability. The filtered juice is clear, transparent, bright in color, and of better quality than other filtration technologies.

　　11. Vacuum concentration: Vacuum low-temperature evaporation is carried out using a three effect thin film concentration evaporator to remove moisture from the liquid material, so that the effective components of the material can reach a concentration of more than 5 times that of the original juice (70 ± 1 ° Brix) for packaging, storage, and preservation.

　　12. Sterilization: Using a jacketed heat exchanger with hot water as the heating medium, the juice is heated to 96-98 ℃, maintained for 30 seconds, and then cooled to 18-20 ℃. Various microorganisms in the juice are killed by heating to ensure that the product quality meets the hygiene requirements specified in the standards. This process is the key quality control point in this process.

　　13. Packaging: The sterilized liquid material is packaged into sterile large bags using a large barrel packaging machine under sterile environmental conditions for easy storage, transportation, and quality assurance.

　　14. Inspection: According to the requirements specified in the standard, randomly sample and test the sensory, soluble solids, total acid, transmittance, color value, and microbiological indicators of the product during and after packaging. Only when all requirements are met can the product be put into storage.

　　15. Finished product: All indicators must meet the requirements before it can be stored as a finished product in a low-temperature warehouse.

　　4 Kexin Service:

　　If you are exploring a new project, Kexin provides you with a comprehensive solution, including equipment configuration, process flow, product formula, workshop layout, on-site installation, etc.

　　If your project is in progress and lacks on-site installation and commissioning, Kexin has a construction team to carry out commissioning and sanitary welding between equipment and pipelines for you.

　　3. If there are quality problems with the products you are producing, Kexin provides quality diagnosis, comprehensive diagnosis of equipment configuration, process flow, etc., and provides effective solutions to improve product quality and reduce production costs for you.

　　Five Business process:

　　1. Preliminary evaluation: Conduct a preliminary evaluation of the project based on your production goals, product characteristics, and marketing plan.

　　2. Parameter design: Analyze and design the technical parameters of your engineering project, including process, mechanical, and electrical control design.

　　3. Plan determination: Based on your factory layout, discuss and draw a production line layout plan to establish the final project implementation plan.

　　4. Manufacturing monitoring: Develop and monitor the manufacturing progress of your project until the overall project passes performance testing and acceptance.

　　5. Personnel training: Improve the technical level of your production engineering personnel and train them on the operation skills of the entire line and related equipment.

　　6. After sales service: Kexin adheres to the service concept of putting customer interests at the center, providing you with fast and high-speed engineering and after-sales service.

　　VI 6 reasons to choose Kexin:

　　1. Kexin Company has sales, engineering, and after-sales departments, all of which are dedicated to serving you;

　　2. What we are fighting for is not price, but quality and friendly service;

　　3. Our salespeople and engineers will patiently listen to your requirements and desired results, and tailor materials for you;

　　4. Our after-sales colleagues will serve you from your order placement to actual production;

　　5. 20 years of industry experience, industry;

　　6. On site visits to factories and offices.

　　7 Projects that Wenzhou Kexin Light Industry Machinery Co., Ltd. can undertake:

　　1. Complete production line for hot filled beverages ranging from 2000 bottles to 36000 bottles per hour

　　2. Production line for 2000 bottles per hour -36000 bottles of mineral water and purified water

　　3. 2000 bottles per hour -36000 bottles of carbonated beverage production line

　　4. Production line for drinking water in 3-gallon and 5-gallon barrels, ranging from 100 to 1500 barrels per hour

　　5. 2000 cans per hour -36000 cans of canned beverage production line (plant protein beverage, tea beverage, functional health beverage, canned beer production line)

　　6. Production line for 2000-36000 bottles of dairy beverages per hour (milk production line, yogurt production line, fresh milk production line, pasteurized milk production line)

　　7. 2000 bottles per hour -36000 bottles carbonated beverage production line (glass bottle carbonated beverage production line, PET carbonated beverage production line, soda can carbonated beverage production line)

　　8. 2000 bottles per hour -36000 bottles of alcohol production line (beer production line (glass bottles, cans), Baijiu production line, rice wine production line, medicinal wine production line, wine production line, health wine production line, etc.)

　　9. Various water treatment equipment RO reverse osmosis UF ultrafiltration equipment

　　10. Various beverage equipment such as mixing tanks, hot and cold tanks, sandwich pots, fermentation tanks, mixing tanks, bottle filling and sealing machines, heat shrink packaging machines, labeling machines, sterilization pots, sterilization machines, etc.

　　11. Plate and tube UHT devices, CIP systems.

　　12. Turnkey project for the entire factory.

　　Wenzhou Kexin Light Industry Machinery Co., Ltd. is a design and manufacturing enterprise engaged in fluid equipment and accessories, with business scope covering beverage engineering, alcohol engineering, food engineering, dairy engineering, water treatment and other engineering fields. The main products include: beverage filling production line, purified water production equipment, barreled water filling production line, pop can filling production line, vegetable protein beverage production line, (containing gas) carbonated beverage production line, vitamin functional beverage production line, fruit juice beverage production equipment, red wine production line, Baijiu production line, etc. (fruit and vegetable drinks, Babao Congee, edible oil, condiments, bee products, cosmetics and other full sets of production line equipment) various beverage mechanical filling equipment, packaging equipment and supporting products to meet the needs of various types of customers. We also provide process design, plant construction guidance, machinery manufacturing, installation and commissioning, after-sales service, technical training, beverage technical formula, etc. One stop turnkey engineering services.

AfterSalesService :

• Red date juice beverage production line equipment