Small 2000 bottles per hour 500ml packaging prickly pear juice cleaning, crushing, pulping * filling equipment

Description :

　　One Why make pear juice drinks：

　　Pears contain minerals such as protein, fat, sugar, crude fiber, calcium, phosphorus, iron, and various vitamins, which have the effects of lowering blood pressure, nourishing yin, and clearing heat. This product can use multiple varieties of pears as raw materials and is processed through processes such as grinding, seasoning, and sterilization. This beverage retains the natural aroma and rich nutrition of fresh pears, making it suitable for all ages. With the deepening of health concepts, more and more consumers are paying more attention to health, and the potential of the fruit and vegetable beverage market is increasing. Pear juice beverages have stable colors and simple processes, making them suitable for juice beverage companies to diversify their product range.

　　II Equipment required for pre-treatment of pear juice beverage production line equipment：

　　1. Hot water tank: made of SUS304 stainless steel material, with a 3mm inner liner, wrapped in stainless steel plate, insulated with polyester amine foam, fully enclosed, manhole, glass level gauge, inlet and outlet, anti fly, dust-proof and breathable cover, four adjustable support legs, and bottom discharge with a diameter of 38.

　　2. Sanitary centrifugal pump: Material contact part made of SUS304, hard alloy mechanical seal, flow rate of 10m3/h, head of 24m, motor power of 2.2Kw, equipped with ABB motor

　　3 Plate Heat Exchanger: SUS304 plate, embedded structure, sealed with food grade high-temperature resistant rubber gasket, stainless steel jacket wrapped around the bracket, steam heating, inlet and outlet with a diameter of 38.

　　4 sugar dissolving tanks: made of stainless steel SUS304, with an inner liner of δ 3mm, a Maitreya plate jacket of δ 1.5mm, and an outer stainless steel plate of δ 1.5mm. Fully enclosed, using polyurethane foam insulation, vertical slurry mixing, 60 rpm, digital thermometer, motor power of 1.1Kw. Cleaning head, inlet and outlet (Φ 38), respirator.

　　5 Syrup conveying pump: Material contact part made of SUS304, hard alloy mechanical seal, flow rate of 5m3/h, head of 36m, motor power of 1.5Kw, equipped with ABB motor

　　6 Double barrel filter: filtration area of 0.3 square meters, inlet and outlet diameter of 38, stainless steel filter barrel, inlet and outlet pressure gauges, stainless steel filter screen, filtration accuracy of 100 mesh, including butterfly valve.

　　7-bag bucket filter: filtration area of 0.3 square meters, inlet and outlet diameter of 38, stainless steel filter bucket, inlet and outlet pressure gauges, bag filter screen, filtration accuracy of 150 mesh, including butterfly valve.

　　8-plate cooler: SUS304 plate, embedded structure, food grade rubber gasket sealing, bracket wrapped in stainless steel sheath, cooled by cooling water, inlet and outlet with a diameter of 38.

　　9 Sugar dissolution operation platform: made of stainless steel as a whole, with stainless steel circular tubes for the legs and stainless steel rectangular tubes for the brackets. Stainless steel anti-skid steel plates and stainless steel safety guardrails are laid on top, with dimensions of 2000 × 1000 × 1200mm (length × width × height)

　　10 mixing tank: made of stainless steel SUS304, with a barrel body of δ 3mm, single-layer sealed, quick opening and compression manhole, glass level gauge, inlet and outlet, CIP cleaning head (Φ 38), fly proof, dustproof and breathable cover, vertical blade mixing, 60 revolutions per minute, four adjustable support legs

　　11 Material conveying centrifugal pump: Material contact part material SUS304, hard alloy mechanical seal, flow rate 5m3/h, head 24m, motor power 1.5Kw, equipped with ABB motor

　　12 Dual filters: filtration area of 0.3 ㎡, inlet and outlet diameter of Φ 38, stainless steel filter barrel, inlet and outlet pressure gauges, stainless steel filter screen, filtration accuracy of 100 mesh, including butterfly valve

　　13 bag filter: filtration area of 0.3 square meters, inlet and outlet diameter of 38, stainless steel filter barrel, inlet and outlet pressure gauge, bag filter screen, filtration accuracy of 150 mesh, including butterfly valve

　　14 Ingredient Operation Platform: Made of integral stainless steel, with stainless steel circular tubes for the support legs and stainless steel rectangular tubes for the brackets. Stainless steel anti-skid steel plates and stainless steel safety guardrails are laid on top, with dimensions of 6000 × 1000 × 1800mm (length × width × height)

　　15CIP return pump: Material contact part made of SUS304, hard alloy mechanical seal, flow rate of 20m3/h, head of 24m, motor power of 4.0Kw, equipped with ABB motor

　　16CIP split cleaning unit: made of SUS304 material, fully enclosed structure, using polyurethane foam insulation, complete set: insulated acid tank, insulated alkali tank, insulated hot water tank, CIP process pump 10T/h, lift 36 meters, plate heat exchanger 10 ㎡, electric control box, system connection pipelines, valves, fittings, wires, threading pipes, brackets, etc.

　　III Process flow of pear juice beverage production line:

　　Cleaning (Cleaning Machine) - Fruit Inspection (Fruit Inspection Machine) - Crushing (Crusher) - Beating (Beating Machine) - Juice Extraction (Juicer) - Filtration (Filter) - Concentrator (Concentrator) - Mixing (Mixing Tank) - Sterilization (Sterilizer) - Aseptic Storage (Aseptic Storage Tank) - Aseptic Filling - Finished Product Packaging

　　4 Key points of pear juice production line technology：

　　Raw material selection

　　Select fully ripe, fresh, flavorful, juicy, and pest free peach fruits. Peach fruits with insufficient maturity should undergo post ripening.

　　Raw material pretreatment

　　1. Cleaning. After selecting the raw materials, rinse them with clean water to remove impurities. After cleaning, rinse them in a 1% hydrochloric acid solution or detergent solution to remove residual pesticides. Rinse them in clean water and drain them.

　　2. Cut half to remove the nucleus. Use a cutting and excavating machine. 3. Soak for color protection. Add 0.1% of the raw materials after half cutting and half digging. Soak in a mixed solution of ascorbic acid and citric acid for color protection.

　　Heating and pulping

　　The fruit chunks are heated at 90 ° C-95 ° C for 3-5 minutes to promote softening, and then beaten using a 0.5 mm diameter beater to remove the skin.

　　Flavor adjustment

　　After the previous processing, the fruit pulp needs to be adjusted to enhance its flavor. Add ingredients such as sugar, citric acid, and L-ascorbic acid during adjustment. The ratio is 100 kilograms of peach pulp, 80 kilograms of 27% sugar solution, 0.45 kilograms of citric acid, and 0.07-0.2 kilograms of L-ascorbic acid.

　　Homogeneous degassing

　　Homogenization is the process of splitting the suspended fruit pulp particles into smaller particles and evenly dispersing them in the juice, increasing the stability of the juice and preventing stratification. The homogenization method is to pass the roughly filtered juice through a high-pressure homogenizer, allowing the pulp particles and colloidal substances in the juice to pass through small holes with a diameter of 0.002-0.003 millimeters under high pressure and become finer particles. Generally, a homogenizer with a capacity of 130-160 kilograms per square centimeter is used in production. Additionally, colloid mills can be used for homogenization. When the juice flows through the narrow slit with a gap of 0.05-0.075 millimeters in the colloid mill, the pulp particles in the juice collide and rub against each other due to strong centrifugal force, thus achieving homogenization. During juice extraction, fruits are exposed to gases such as oxygen, nitrogen, and carbon dioxide. Nitrogen can cause oxidation of substances such as vitamin C and pigments, as well as corrosion of tin cans. Therefore, degassing is necessary, and there are two main methods for degassing:

　　1. Vacuum method. Fill the juice into a vacuum container and spray it out in a mist to remove gas. The straightness obtained by the straight-line method is 685-711 mmHg or above, and the temperature is below 43 ℃.

　　2. Nitrogen exchange method. Juice flows from the top of an upright glass or stainless steel tube, while nitrogen is pressurized from the bottom of the tube. After the addition of nitrogen, countless small bubbles are formed in the juice, replacing the oxygen in the juice and achieving the purpose of degassing.

　　Sterilization canning

　　Heat the juice to 95 ℃, maintain for 1 minute, and immediately fill the can while it is still hot.

　　Sealed cooling

　　Tighten the bottle cap and invert the can for one minute. After sealing, quickly cool it in sections to around 38 ℃, and then store it in the warehouse.

　　Wenzhou Kexin produces concentrated apple juice and pear juice production line equipment, apple juice and pear juice beverage equipment, and apple pear whole plant processing and production equipment. After years of practical experience accumulation, combined with advanced foreign technology and techniques, especially the Italian concentrated apple juice and pear juice production line equipment, apple juice and pear juice beverage equipment, and apple pear whole plant processing and production equipment, our company has formed a unique and medium-sized technical style. According to different products, different processing techniques are used, such as apple juice, grape juice, pear juice, orange juice, pineapple juice, tomato sauce, strawberry sauce, peach sauce, apricot sauce, blueberry sauce, and so on. Advanced technology and stable equipment operation, such as grape juice, using the Italian airbag press machine represented by our company, while peach and apricot jam are processed using cold de nucleating technology. The electrical configuration adopts international advanced brands, such as Siemens PLC and touch screen.

　　Wenzhou Kexin Light Industry Machinery Co., Ltd. produces prickly pear juice processing equipment, prickly pear juice beverage production line, prickly pear whole line production and processing equipment, prickly pear juice blending line, and small packaging prickly pear juice production line.

　　After years of practical experience accumulation, combined with advanced foreign processes and technologies, especially Italian juice and jam processing technology, our company has formed a unique and mid-range technical style. According to different products, different processing techniques are used, such as apple juice, grape juice, pear juice, orange juice, prickly pear juice, bayberry juice, kiwi fruit juice, pineapple juice, tomato sauce, strawberry sauce, peach sauce, apricot sauce, blueberry sauce, etc. The processing equipment for prickly pear juice, prickly pear juice beverage production line, and prickly pear beverage equipment are advanced in technology and operate stably. The prickly pear juice processing equipment, prickly pear juice beverage production line, and prickly pear beverage equipment assembly line project include prickly pear feeding and pretreatment system, prickly pear crushing, prickly pear juice extraction system, prickly pear clear juice processing system, prickly pear sterilization and aseptic filling system. If making concentrated juice, concentration equipment needs to be added.

　　Five Kexin Company can provide you with after-sales service:

　　1. Installation and commissioning of equipment: Experienced technicians and engineers are appointed according to different production equipment to be responsible for installation and commissioning, complete their work on schedule according to the contract requirements, and enter normal production after passing the acceptance inspection.

　　2. After sales service archiving: After the installation and commissioning of the production equipment purchased by customers, all relevant information will enter the special archive service management system, and the use and operation will be timely monitored by our company, with fast and timely service and regular follow-up procedures.

　　3. Service time commitment: Before the production equipment arrives at the customer's factory, please make an appointment with the after-sales service department for the arrival time of the debugging personnel. According to the requirements, they will arrive at the site on time. If there is an emergency situation that cannot be handled during the operation of the equipment, it will be directly reported to the after-sales service department. After working hours, please contact the contracting parties or marketing personnel, and arrive at the site within 12 hours after receiving the notification.

　　4. Technical training: In order to ensure that customer technical personnel can proficiently master the performance and operation maintenance procedures of the equipment, in addition to on-site training, we can provide customers with specialized technical training within our company. According to actual needs, we will invite customers to our beverage production experimental factory and sample factory for training.

　　5. Supply of spare parts: Adequate supply of spare parts throughout the year, quick handling of telephone mail order business at any time, on-site service for major repair parts plan, saving customers time and costs.

　　6. Regular tour service: Based on customer satisfaction survey results and different customer requirements, visit customers in stages and batches according to the plan, solve customer problems in production at any time, and continuously improve through summarization to achieve customer satisfaction. Customers are requested to fill out the Customer Satisfaction Survey Form and User Service Card carefully at that time.

　　7. Undertaking major, medium, and minor repairs of equipment: The company undertakes major, medium, and minor repairs, with repair parts supplied at a 10% discount from the factory price. Major repairs take 30 days, medium repairs take 15 days, and minor repairs take 3-7 days to complete.

　　8. Information Service: In order to facilitate customers to have a better understanding of the development of the beverage market and packaging equipment trends, our company will promptly inform you of the information and regularly mail our consulting magazines to customers.

　　9. Quality Commitment: Wenzhou Kexin Machinery Manufacturing Co., Ltd. guarantees that the equipment provided is brand new, advanced and reliable, meets the process requirements, and has a one-year warranty from the date of delivery (vulnerable parts are not covered by the warranty).

　　VI Projects that Wenzhou Kexin Light Industry Machinery Co., Ltd. can undertake:

　　1. Complete production line for hot filled beverages ranging from 2000 bottles to 36000 bottles per hour

　　2. Production line for 2000 bottles per hour -36000 bottles of mineral water and purified water

　　3. 2000 bottles per hour -36000 bottles of carbonated beverage production line

　　4. Production line for drinking water in 3-gallon and 5-gallon barrels, ranging from 100 to 1500 barrels per hour

　　5. 2000 cans per hour -36000 cans of canned beverage production line (plant protein beverage, tea beverage, functional health beverage, canned beer production line)

　　6. Production line for 2000-36000 bottles of dairy beverages per hour (milk production line, yogurt production line, fresh milk production line, pasteurized milk production line)

　　7. 2000 bottles per hour -36000 bottles carbonated beverage production line (glass bottle carbonated beverage production line, PET carbonated beverage production line, soda can carbonated beverage production line)

　　8. 2000 bottles per hour -36000 bottles of alcohol production line (beer production line (glass bottles, cans), Baijiu production line, rice wine production line, medicinal wine production line, wine production line, health wine production line, etc.)

　　9. Various water treatment equipment RO reverse osmosis UF ultrafiltration equipment

　　10. Various beverage equipment such as mixing tanks, hot and cold tanks, sandwich pots, fermentation tanks, mixing tanks, bottle filling and sealing machines, heat shrink packaging machines, labeling machines, sterilization pots, sterilization machines, etc.

　　11. Plate and tube UHT devices, CIP systems.

　　12. Turnkey project for the entire factory.

　　Wenzhou Kexin Light Industry Machinery Co., Ltd. is a design and manufacturing enterprise engaged in fluid equipment and accessories, with business scope covering beverage engineering, alcohol engineering, food engineering, dairy engineering, water treatment and other engineering fields. The main products include: beverage filling production line, purified water production equipment, barreled water filling production line, pop can filling production line, vegetable protein beverage production line, (containing gas) carbonated beverage production line, vitamin functional beverage production line, fruit juice beverage production equipment, red wine production line, Baijiu production line, etc. (fruit and vegetable drinks, Babao Congee, edible oil, condiments, bee products, cosmetics and other full sets of production line equipment) various beverage mechanical filling equipment, packaging equipment and supporting products to meet the needs of various types of customers. We also provide process design, plant construction guidance, machinery manufacturing, installation and commissioning, after-sales service, technical training, beverage technical formula, etc. One stop turnkey engineering services.

　　Since its establishment 20 years ago, the company has won the trust of customers both domestically and internationally, as well as strong support from relevant departments. It has passed ISO9001-2000 quality system certification and HACCP food safety management system certification, and has been awarded honors such as "Trustworthy Enterprise", "Contract abiding and Creditworthy Unit", "AAA Credit Enterprise", and "China Beverage Machinery Famous Brand".

AfterSalesService :

• Pear juice beverage cleaning
• crushing and filling equipment