A complete set of filling production line equipment for deep processing of small mulberries, mulberry juice and fruit wine

Description :

　　One What services can Kexin Company provide for you

　　Mulberry juice is rich in various vitamins and nutrients required by the human body. The mulberry juice beverage production line of Wenzhou Kexin Company has introduced advanced foreign technology and developed it based on years of experience of Kexin Company. It is suitable for the processing of mulberry juice beverages, including cleaning, juicing, filtering, blending, degassing, homogenization, sterilization, etc. The processing capacity is 0.5-20 tons/hour. Customers are welcome to contact us for consultation and negotiation.

　　IIProduction process of mulberry juice beverage products：

　　[Project Name] Mulberry Juice Beverage

　　Mulberry fruit contains rich active proteins, vitamins, amino acids, carotenoids, minerals, and other components. Its nutrition is 5-6 times that of apples and 4 times that of grapes, and it has various effects. It is praised by the medical community as the "health fruit of the 21st century". Due to the regional and seasonal limitations on the consumption of mulberries, processing mulberries into mulberry juice beverages can effectively solve this problem.

　　[Project Investment Characteristics] Using mulberries to make mulberry juice beverages not only has a good taste and rich nutrition, but also has obvious health benefits, which meets the requirements of modern people for healthy beverages. This product has good stability and simple processing technology.

　　[Production Process]

　　Citric acid+water

　　Mulberry → Beating ↓↓

　　→ Mixing → Acidizing → Constant volume → Homogenization → Filling

　　White sugar+sodium citrate+potassium sorbate+sweetener+suspension agent → Dissolve ↓

　　→ Sterilization → Cooling → Finished product

　　IIIKey points of mulberry beverage production line technology:

　　1. Mulberry processing: Weigh a certain amount of mulberry and mash it with 200mL of purified water at 40 ℃, then refine it twice by colloid mill to make mulberry pulp for later use.

　　2. Sol: Mix white sugar, sugar syrup, potassium sorbate, sodium citrate and suspension agent evenly, sprinkle into 300mL of pure water at 80 ℃, stir and heat to fully dissolve, and there are no insoluble particles.

　　3. Mixing: Mix the mulberry pulp and gel solution evenly and set aside for later use.

　　4. Acidification: Dilute citric acid with approximately 50mL of purified water at 60 ℃, slowly add it to the solution, and stir evenly.

　　5. Homogenization: Dilute the liquid with 60 ℃ purified water to 1000mL, then homogenize under the conditions of 60 ℃ and 20MPa, and fill and seal.

　　6. Sterilization: Pasteurization is used at 85-90 ℃/15-20 minutes.

　　7. Cooling: Place the sterilized sample in a cold water bath and cool it to room temperature to obtain the finished product.

　　4Mulberry and other berry beverage production line:

　　1. Applicable products: Beverages such as fruit juice, tea drinks, functional drinks, etc. are also suitable for the filling and production of non carbonated beverages such as purified water and mineral water.

　　2. Applicable containers: PET bottles and glass bottles with various capacities and shapes ranging from 200-2000ml

　　3. Filling system: Pressure filling production capacity: 5000BPH -24000BPH

　　4. Adopting advanced micro negative pressure gravity filling principle, the filling is fast, stable, and accurate. It is equipped with a complete material reflux system and can also achieve independent gas return during reflux without contact with the material, reducing secondary pollution and oxidation of the material.

　　5. This machine meets the requirements of hot filling technology below 95 ℃, with no sanitary dead corners in the filling valve and material inlet and outlet pipelines. It is also equipped with a CIP self-cleaning interface. Before sealing, there is an RO water flushing device for the bottle mouth to ensure that there is no mold on the bottle mouth. A magnetic torque screw cap head is used to achieve the functions of grabbing and screwing the cap. The tightening torque is infinitely adjustable and has a constant torque for sealing plastic caps. The whole machine adopts advanced technologies such as human-machine interface touch screen control, PLC computer program control, and frequency converter control. It has functions such as automatic control of the cap supply system, self coordinated detection of filling temperature, high temperature alarm of materials, low temperature shutdown and automatic reflux, no cap without bottle, waiting for missing bottles, and stopping due to missing caps.

　　Five Kexin Service:

　　If you are exploring a new project, Kexin provides you with a comprehensive solution, including equipment configuration, process flow, product formula, workshop layout, on-site installation, etc.

　　If your project is in progress and lacks on-site installation and commissioning, Kexin has a construction team to carry out commissioning and sanitary welding between equipment and pipelines for you.

　　3. If there are quality problems with the products you are producing, Kexin provides quality diagnosis, comprehensive diagnosis of equipment configuration, process flow, etc., and provides effective solutions to improve product quality and reduce production costs for you.

　　VI Business process:

　　1. Preliminary evaluation: Conduct a preliminary evaluation of the project based on your production goals, product characteristics, and marketing plan.

　　2. Parameter design: Analyze and design the technical parameters of your engineering project, including process, mechanical, and electrical control design.

　　3. Plan determination: Based on your factory layout, discuss and draw a production line layout plan to establish the final project implementation plan.

　　4. Manufacturing monitoring: Develop and monitor the manufacturing progress of your project until the overall project passes performance testing and acceptance.

　　5. Personnel training: Improve the technical level of your production engineering personnel and train them on the operation skills of the entire line and related equipment.

　　6. After sales service: Kexin adheres to the service concept of putting customer interests at the center, providing you with fast and high-speed engineering and after-sales service.

　　7 6 reasons to choose Kexin:

　　1. Kexin Company has sales, engineering, and after-sales departments, all of which are dedicated to serving you;

　　2. What we are fighting for is not price, but quality and friendly service;

　　3. Our salespeople and engineers will patiently listen to your requirements and desired results, and tailor materials for you;

　　4. Our after-sales colleagues will serve you from your order placement to actual production;

　　5. 20 years of industry experience, industry;

　　6. On site visits to factories and offices.

　　8 Projects that Wenzhou Kexin Light Industry Machinery Co., Ltd. can undertake:

　　1. Complete production line for hot filled beverages ranging from 2000 bottles to 36000 bottles per hour

　　2. Production line for 2000 bottles per hour -36000 bottles of mineral water and purified water

　　3. 2000 bottles per hour -36000 bottles of carbonated beverage production line

　　4. Production line for drinking water in 3-gallon and 5-gallon barrels, ranging from 100 to 1500 barrels per hour

　　5. 2000 cans per hour -36000 cans of canned beverage production line (plant protein beverage, tea beverage, functional health beverage, canned beer production line)

　　6. Production line for 2000-36000 bottles of dairy beverages per hour (milk production line, yogurt production line, fresh milk production line, pasteurized milk production line)

　　7. 2000 bottles per hour -36000 bottles carbonated beverage production line (glass bottle carbonated beverage production line, PET carbonated beverage production line, soda can carbonated beverage production line)

　　8. 2000 bottles per hour -36000 bottles of alcohol production line (beer production line (glass bottles, cans), Baijiu production line, rice wine production line, medicinal wine production line, wine production line, health wine production line, etc.)

　　9. Various water treatment equipment RO reverse osmosis UF ultrafiltration equipment

　　10. Various beverage equipment such as mixing tanks, hot and cold tanks, sandwich pots, fermentation tanks, mixing tanks, bottle filling and sealing machines, heat shrink packaging machines, labeling machines, sterilization pots, sterilization machines, etc.

　　11. Plate and tube UHT devices, CIP systems.

　　12. Turnkey project for the entire factory.

　　Wenzhou Kexin Light Industry Machinery Co., Ltd. is a design and manufacturing enterprise engaged in fluid equipment and accessories, with business scope covering beverage engineering, alcohol engineering, food engineering, dairy engineering, water treatment and other engineering fields. The main products include: beverage filling production line, purified water production equipment, barreled water filling production line, pop can filling production line, vegetable protein beverage production line, (containing gas) carbonated beverage production line, vitamin functional beverage production line, fruit juice beverage production equipment, red wine production line, Baijiu production line, etc. (fruit and vegetable drinks, Babao Congee, edible oil, condiments, bee products, cosmetics and other full sets of production line equipment) various beverage mechanical filling equipment, packaging equipment and supporting products to meet the needs of various types of customers. We also provide process design, plant construction guidance, machinery manufacturing, installation and commissioning, after-sales service, technical training, beverage technical formula, etc. One stop turnkey engineering services.

AfterSalesService :

• Mulberry juice beverage production line equipment