A complete set of production line equipment for cleaning, crushing, juicing, filling and packaging of small and medium-sized seabuckthorn juice beverages

Description :

　　One The history of seabuckthorn：

　　Sea buckthorn is one of the ancient plants on Earth, which has gone through more than 200 million years of vicissitudes, even older than ginkgo (about 100 million years old) and sawthorn (about 180 million years old).

　　Chinese Tibetan medicine, Mongolian medicine, and traditional Chinese medicine have been using seabuckthorn to treat various diseases since ancient times. In Xizang medicine, seabuckthorn is a panacea for all diseases. They use seabuckthorn from root to stem to fruit and seed to make seabuckthorn juice, oil and powder. According to the Common Chinese Herbs in Xizang, seabuckthorn is "warm in nature and sour in taste". It can promote blood circulation and remove blood stasis, reduce phlegm and widen the chest, nourish the spleen and stomach, treat injuries caused by falls, bruises, cough, phlegm, difficulty breathing, and indigestion. There are records of sea buckthorn medicine in both the "Four Medical Classics" and "Jingzhu Bencao". The Chinese Journal of Ethnic Medicine also records that Uyghur people use sea buckthorn fruit to treat mouth and tongue ulcers, fever, burns, and ulcers caused by radiation.

　　II The efficacy of seabuckthorn juice beverage：

　　Sea buckthorn juice is rich in vitamin C and vitamin E, ranking first among fruits and vegetables. It can quench thirst, promote diuresis, protect the stomach and liver, and sober up;

　　Sea buckthorn juice contains over 20 trace elements and 18 essential amino acids for the human body, allowing you to enjoy the delicious taste of sea buckthorn juice while also providing balanced nutrition;

　　The natural sea buckthorn series drinks have the characteristics of plateau. It concentrates the essence of sea buckthorn, which is a treasure of drinks. People can taste the unique flavor of plateau plants without going to the plateau.

　　III Production process of seabuckthorn juice beverage：

　　Fruit pulp type (cloudy juice)

　　Raw materials → Cleaning → (peeling) → Crushing → Softening → Multi pass beating → Multi effect concentration → Mixing → Degassing → Homogenization → High temperature instant sterilization → Filling and sealing (PET bottles, glass bottles, cans, etc.)

　　Clear juice type

　　Raw materials → Cleaning → (peeling) → Crushing → Initial enzymatic hydrolysis → Juice extraction → Enzymatic clarification → Filtration (ultrafiltration) → Multi effect concentration → Refinement → Blending → Degassing → Homogenization → High temperature instant sterilization → Filling and sealing (PET bottles, glass bottles, cans, etc.)

　　4 Introduction to the production line of canned seabuckthorn juice beverage：

　　1. Working process:

　　This machine is developed by Kexin Machinery based on the digestion and absorption of domestic and foreign (excluding steam) cans filling and sealing machines (sealing machines). Using the principle of atmospheric pressure filling, when the empty can enters the lifting tray through the dial wheel, the filling valve and the empty can are aligned, the empty can rises and seals, and the valve port of the filling valve is automatically opened. When the filling liquid level blocks the return air pipe of the valve, the filling is stopped. The filled can is sent to the sealing machine head through a hook chain, and the lid is sent to the can mouth through a lid feeder and a pressure head. When the can support mechanism is raised, the pressure head presses the can mouth tightly, and the sealing wheel pre seals and then seals it. After the can is sealed, it is pushed out by the head of the capping mechanism and then enters the can delivery.

　　This machine adopts PLC, frequency converter, and human-machine interface control system. Equipped with advanced control technologies such as variable frequency speed regulation, automatic filling with cans, and no filling without cans. Through various sensors on the device, accurate production speed and quantity can be displayed on the touch screen. The production speed can be set on the touch screen according to user requirements. The whole machine has various protections for the main motor and other electrical appliances, such as overload, overvoltage, etc. At the same time, various corresponding faults will be automatically displayed on the touch screen, making it convenient for users to find the cause of the fault. The main electrical components of this machine are from internationally renowned brands, and the brand can also be customized according to customer requirements.

　　2. Main features:

　　(1) The machine has a compact structure, a complete control system, easy operation, and a high degree of automation;

　　(2) Changing the bottle shape only requires replacing the star wheel and arc-shaped guide plate of the cap part;

　　(3) All parts in contact with the material are made of stainless steel, with no dead corners in the process and easy to clean;

　　(4) Using high-speed filling valves, the liquid level is accurate and there is no liquid loss, ensuring the requirements of the filling process;

　　(5) The sealing head adopts a magnetic constant torque device to ensure the quality of the sealing and will not damage the bottle cap;

　　(6) Adopting an efficient lid system with complete self-control and protection devices;

　　(7) Equipped with comprehensive overload protection devices, it can effectively protect the safety of equipment and operators;

　　(8) The control system has functions such as production speed control, missing cap detection, automatic bottle stop, and output counting;

　　(9) The main electrical and pneumatic components are all made of world products;

　　(10) The whole machine operation adopts advanced touch screen control, which can achieve human-machine dialogue operation.

　　Five Equipment required for the production of seabuckthorn juice beverages in various packaging (PET bottles, glass bottles, and cans)：

　　1. Composition of PET bottle production equipment: including water treatment system, raw fruit processing system, blending system, automatic bottle blowing machine, wind conveyor line, UHT ultra-high temperature sterilization machine, capping sterilization machine, capping and cleaning machine, bottle flushing, filling and capping three in one machine, bottle pouring sterilization machine, bottle cooling machine, blow drying machine, labeling machine, coding machine, palletizing machine, winding machine, solid bottle conveying system, box conveying system, electrical control system, etc. It is a complete set of filling and packaging production lines. Optional equipment: automatic bottle sorting machine or manual bottle sorting system, fully/semi automatic bottle washing machine, fully automatic bottle unloading machine, bottle warehouse, labeling machine, carton packaging machine, etc. Production capacity: Our company has formed a complete series of product lines, with a supply capacity ranging from 2000 bottles/hour to 36000 bottles/hour (calculated based on 500ml PET bottles).

　　2. Composition of canned packaging equipment: a complete set of filling and packaging production lines including water treatment system, raw fruit treatment system, blending system, fully automatic can unloading machine, can flushing machine, filling and capping machine, UHT sterilization machine, cold can machine, tank platform, inkjet printer, liquid level detection machine, shrink film packaging machine, solid tank and box conveying system, electrical control system, etc. Optional equipment: cardboard packaging machine, etc. Production capacity: Our company has formed a complete series of product lines, with a supply capacity ranging from 1000 cans/hour to 30000 cans/hour (calculated based on 355ml cans)

　　3. Composition of glass bottling equipment: It is a complete set of filling and packaging production lines, including water treatment system, raw fruit treatment system, blending system, bottle washing machine, bottle preheating machine, UHT ultra-high temperature sterilization machine, capping machine, filling and capping machine, bottle pouring sterilization machine, cold bottle machine, labeling machine, coding machine, packing machine, palletizing machine, winding machine, solid bottle conveying system, box conveying system, electrical control system, etc. Optional equipment: If it is a new bottle, a fully automatic bottle unloading and stacking machine can be selected. Production capacity: Our company has formed a complete series of product lines, with a supply capacity ranging from 2000 bottles/hour to 36000 bottles/hour (calculated based on 250ml glass bottles)

　　VI Introduction to After sales Service of Wenzhou Kexin Company：

　　Installation and debugging:

　　1. After the equipment arrives at the user's workshop, the user should position the equipment according to the provided floor plan;

　　2. Our company will dispatch experienced technical personnel to guide the installation, debugging, and trial production of equipment; Our company will adjust the equipment to design capability within the planned time;

　　3. During the debugging period, our company is responsible for providing corresponding spare parts and accessories free of charge.

　　Personnel training:

　　1. Our company is responsible for providing free technical training to the buyer. The training content includes equipment structure and maintenance, equipment control and operation, etc;

　　2. The training can be conducted on-site by the buyer in contact with the actual situation. Our company will appoint qualified technical personnel to provide guidance and develop corresponding training outlines;

　　3. Through training, the buyer's technical personnel should be able to master relevant operation and maintenance skills, adjust processes proficiently, and promptly handle various faults.

　　quality assurance

　　1. Our company guarantees that the goods provided are brand new, unused, manufactured using design and suitable materials, and meet the quality, specifications, and performance requirements specified in the technical contract in all aspects;

　　2. Our company guarantees that the production line, after being correctly guided, installed, and debugged, will operate within 3 days of feeding the entire system,

　　Ensure that the equipment meets all technical performance indicators of the product;

　　3. Our company guarantees that during the quality assurance period specified in the contract, we will provide design, process, manufacturing, and safety services

　　Responsible for any defects, malfunctions, and damages in the installation, debugging, or materials of the production line caused by the seller's responsibility;

　　4. The equipment quality assurance period is 24 months after the acceptance of the production line. If during the warranty period, it is found that the quality or specifications of the equipment do not comply with the contract provisions, or if it is proven that the equipment is defective (including potential defects or the use of unqualified materials, etc.), the buyer has the right to claim compensation from the seller during the product warranty period based on the inspection certificate issued by the statutory department;

　　5. Our company guarantees the mechanical performance of the supplied equipment, the quality of the products, and the consumption indicators of the products.

　　Equipment Warranty：

　　1. After equipment acceptance, a 24 month warranty is provided, and the control system provides a 12-month warranty; During the warranty period, our company will provide users with free spare parts and timely and effective services;

　　2. If the equipment malfunctions, it needs to be repaired on site. Our company guarantees that the repair personnel will arrive at the customer's site within 48 hours to help the customer troubleshoot in a timely manner (except for force majeure);

　　3. After the warranty period, our company will provide customers with a wide range of discounted technical support, sufficient and adequate spare parts supply, and other after-sales services for life;

　　4. Our company provides free on-site comprehensive services to users once or twice a year, and the time can be determined according to customer needs.

　　7 Wenzhou Kexin Company's after-sales service commitment:

　　1. Our company provides a quality assurance for the entire product for a period of 12 months from the date of shipment from the factory.

　　2. During the warranty period, our company is responsible for free replacement and repair of damaged components in case of defects or malfunctions caused by material or processing of the product under normal customer use.

　　3. The prerequisite for users to obtain quality assurance is to install, use, and maintain the product correctly according to the user manual. Incorrect use of the product, lack of maintenance, unauthorized disassembly, modification, or self repair are not covered by this quality assurance.

　　4. Inappropriate usage environments such as high or low voltage and ambient temperature will affect the performance and lifespan of the equipment, leading to the failure of this quality assurance.

　　5. Customers who fail to fulfill their payment obligations as stipulated in the contract shall have this guarantee invalidated and irretrievable.

　　6. Repair requests must be submitted within the warranty period, and applications submitted after the deadline will not be accepted.

　　7. Lubricating oil, vacuum oil, air filter elements, etc. in oil pumps and vacuum pumps are consumables and are not covered by the warranty.

　　8 Projects that Wenzhou Kexin Light Industry Machinery Co., Ltd. can undertake:

　　1. Complete production line for hot filled beverages ranging from 2000 bottles to 36000 bottles per hour

　　2. Production line for 2000 bottles per hour -36000 bottles of mineral water and purified water

　　3. 2000 bottles per hour -36000 bottles of carbonated beverage production line

　　4. Production line for drinking water in 3-gallon and 5-gallon barrels, ranging from 100 to 1500 barrels per hour

　　5. 2000 cans per hour -36000 cans of canned beverage production line (plant protein beverage, tea beverage, functional health beverage, canned beer production line)

　　6. Production line for 2000-36000 bottles of dairy beverages per hour (milk production line, yogurt production line, fresh milk production line, pasteurized milk production line)

　　7. 2000 bottles per hour -36000 bottles carbonated beverage production line (glass bottle carbonated beverage production line, PET carbonated beverage production line, soda can carbonated beverage production line)

　　8. 2000 bottles per hour -36000 bottles of alcohol production line (beer production line (glass bottles, cans), Baijiu production line, rice wine production line, medicinal wine production line, wine production line, health wine production line, etc.)

　　9. Various water treatment equipment RO reverse osmosis UF ultrafiltration equipment

　　10. Various beverage equipment such as mixing tanks, hot and cold tanks, sandwich pots, fermentation tanks, mixing tanks, bottle filling and sealing machines, heat shrink packaging machines, labeling machines, sterilization pots, sterilization machines, etc.

　　11. Plate and tube UHT devices, CIP systems.

　　12. Turnkey project for the entire factory.

AfterSalesService :

• Sea buckthorn juice beverage complete set of equipment