Small and medium-sized wedding juice beverage 1.5L glass bottle fully automatic juice beverage filling equipment

Description :

　　One What is fruit juice beverage:

　　Juice drinks are juice products obtained from fruits through physical methods such as pressing, centrifugation, extraction, etc., generally referring to pure fruit juice or fruit juice. Juice is divided into clear juice and cloudy juice according to its form.

　　II Future Development Trends of Fruit Juice Beverages:

　　Developing towards large-scale production with high speed, high quality, and high precision. In order to meet the needs of large-scale production in the beverage industry and obtain economic benefits, beverage equipment is increasingly tending towards large-scale production. The filling speed of carbonated beverage filling equipment can reach up to 2000 cans/min. German companies H&K, SEN, and KRO-NES have filling valve heads of 165, 144, and 178 respectively. The filling valve head of non carbonated beverage equipment has 50-100 heads, and the filling speed can reach up to 1500 cans/min.

　　Equipment multifunctionality. Integrated and versatile, suitable for filling and sealing various liquids and bottle types. It can be used for hot filling of various beverages such as tea drinks, coffee drinks, soy milk drinks, and fruit juice drinks, as well as for filling glass and polyester bottles.

　　Mechatronics integration. This is an important trend in the current development of beverage machinery and equipment. Programmable controllers are widely used in the control systems of beverage machinery equipment. Large equipment adopts computer control, self diagnosis of faults, signal display, and achieves intelligence. The production equipment has high technological content and reliability, and the self-control level and overall efficiency of the entire juice beverage production line are high. The online detection device and measuring device are fully equipped, capable of automatically detecting various parameters and measuring. High tech products integrating machinery, electricity, gas, light, and magnetism are constantly emerging. The reliability of beverage packaging equipment and the coordination of packaging lines directly affect the work efficiency, production cost, and product quality of the entire juice beverage production line.

　　III Classification of fruit juice beverages:

　　(1) Freshly squeezed fruit juice: Freshly squeezed fruit juice has high nutritional value in fruit juice, which is both fresh and does not lose nutrients during the extraction process. No added substances, low sugar content. You can choose fruits that are suitable for children, such as oranges, lemons, pomelos, kiwis, and mangoes. They are rich in vitamins and can enhance immune function, making them suitable for children of all ages. Freshly squeezed fruit juice is prone to contamination during the juice extraction process, has no preservatives, and is not easy to store. It should be consumed immediately after extraction.

　　(2) Single fruit juice: A common fruit juice whose ingredients are derived from a single fruit. These beverages mostly retain the unique qualities and fragrance of fruits, especially rare fruits such as tropical fruits like passion fruit, and red fruits like blackcurrant, cranberry, blueberry, raspberry, blackberry, etc. Because there are many types of fruit juice and their ingredients are also different, remember to read the trademark when purchasing or drinking to understand the composition of fruit juice, such as the type of fruit, fruit content, and sugar content.

　　(3) Mixed fruit juice: made by mixing two or more fruit juices. The characteristic is that it can provide multiple nutrients while also compensating for the lack of taste in certain fruits. For example, although grapefruit juice is highly nutritious, containing a large amount of sugar, acid, milk, protein, various amino acids, vitamins, inorganic salts and other nutrients, most people are not accustomed to its acidity and bitterness. It is much better to mix it with other fruit juices that are suitable for taste.

　　(4) Fruit and vegetable beverages: Fruit and vegetable juice refers to beverages made from fresh or refrigerated fruits or vegetables. Fruits and vegetables contain B vitamins, vitamin E, vitamin C, carotenoids, as well as inorganic salts such as calcium, magnesium, and potassium, which play an important role in promoting human health and are increasingly sought after by consumers.

　　(5) Milk juice: There are various flavors of milk juice available in China, including orange, strawberry, apple, blueberry, etc. The characteristic of this type of beverage is to add some fermented milk, whey, fresh milk or reduced milk to the juice, and some also add essential nutrients such as vitamins, dietary fiber, and active calcium to make the beverage smoother and more nutritious.

　　4 Juice beverage production line process:

　　1. Squeezing of juice beverage production line:

　　The juice extraction method of juice beverage production line is to use external mechanical extrusion pressure to extract fruit and vegetable juice from fruits and vegetables or fruit and vegetable pulp to obtain juice. A widely used juice extraction method in the production of fruit and vegetable juice beverages, mainly used for water rich fruit and vegetable raw materials. According to the different temperatures of the raw materials during juice extraction, pressing can be divided into cold pressing, hot pressing, and even frozen pressing methods; According to whether the fruit residue has been extracted and pressed again after pressing, pressing is divided into secondary pressing and primary pressing.

　　Hot pressing refers to heating the crushed raw pulp and then squeezing it to extract juice. Hot pressing is determined by the biochemical properties of the crushed raw materials and the processing technology of fruit and vegetable juices. Before the raw materials are crushed, the biochemical reaction rate is quite slow in intact cellular tissues; But when the raw materials are broken, the processes of various chemicals, enzymes, and microorganisms inside the raw materials suddenly accelerate, affecting each other and causing a series of chain reactions. The main ones are various oxidation reactions catalyzed by enzymes escaping from the raw tissue cells. Oxidation reactions are often the main cause of a drastic decline in the quality (color, aroma, taste, and chemical composition) of fruit and vegetable juices, such as the browning reaction of polyphenolic substances catalyzed by polyphenol oxidase, resulting in color changes in fruit pulp and juice. Therefore, in the processing technology of fruit and vegetable juice, effective measures must be taken to prevent or inhibit reactions that have adverse effects, such as enzymatic browning reactions. So, after the raw materials are crushed, sometimes the fruit will be subjected to heat treatment and then hot pressed to inactivate enzyme activity, while also inhibiting microbial growth and ensuring the quality of fruit and vegetable juice.

　　Cold pressing is relative to hot pressing. Cold pressing refers to the process of extracting juice from crushed raw fruits at room temperature or below without undergoing heat treatment.

　　The reason for using secondary pressing is based on the essence of juice extraction, which is to extract soluble solids from fruits. The fruit residue after secondary pressing also contains a certain amount of soluble solids. In order to extract as much soluble solids as possible from the fruit residue and reduce its sugar content, it is extracted for 20-40 minutes with or without enzymes using normal water or recycled condensed water (generally not exceeding 80 ℃) in a ratio of slag: water=1: (1-2) (mass ratio), and then subjected to secondary pressing. The use of secondary pressing process can increase the juice yield by 5% to 10%.

　　2. Extraction of juice beverage production line:

　　The extraction process of juice beverage production line is the transfer of juice from fruit and vegetable cells to liquid extraction medium (hot water). Mainly used for extracting juice from dried fruits with low moisture content such as sour dates, black plums, red dates, and fruits with high pectin content (such as hawthorn) that are difficult to extract juice through the above methods. The extraction method can be divided into static extraction, countercurrent extraction, one-time extraction, multiple extraction, etc. The factors that affect the juice extraction rate of the extraction method mainly include extraction temperature, time, degree of raw material fragmentation, concentration difference, flow rate, etc.

　　3. Beating of juice beverage production line:

　　The pulping process in the juice beverage production line involves using a pulping machine to scrape, grind, and separate broken fruit and vegetable raw materials into kernels, seeds, and thin skins to obtain fruit (vegetable) pulp. The fineness of the raw pulp can be achieved by selecting the aperture of different pulping machine screens. This method is suitable for the production of fruit and vegetable juices and fruit pulp beverages, such as strawberry juice, mango juice, peach juice, hawthorn juice, etc. After the raw materials of fruits and vegetables are crushed, they need to be immediately pre cooked in a pre cooking machine to inactivate the activity of enzymes in the fruits and vegetables, prevent browning, and then beaten. Generally, three rounds of beating are carried out in production. The size of the sieve aperture is 1.2, 0.8, and 0.5mm respectively. After beating, the meat particles become smaller, which is beneficial for homogenization treatment. If single pass beating is used, the sieve aperture cannot be too small, otherwise it is easy to block the mesh.

　　4. Centrifuge of juice beverage production line:

　　The centrifugation of the juice beverage production line needs to be completed through a horizontal spiral centrifuge, which uses the principle of centrifugal force to separate fruit and vegetable juice from fruit pulp. The slurry enters the centrifugal chamber of the rotary drum through the central feeding tube. Under the action of high-speed centrifugal force, the fruit residue is thrown onto the wall of the rotary drum and continuously sent to the conical end of the rotary drum by the screw conveyor for discharge. The fruit and vegetable juice flows out from the front end of the rotary drum through the threaded gap.

　　5. Coarse filtration of juice beverage production line:

　　The coarse filtration of fruit juice beverage production line is the process of removing larger particles or suspended particles dispersed in fruit and vegetable juice. Except for the pulping method, the fruit and vegetable juices obtained by other methods contain a large amount of suspended particles. If there are meat fibers, fruit peels, fruit pits, etc., their presence can affect the appearance quality and flavor of the product, and they need to be removed in a timely manner. Coarse filtration can be carried out during the juicing process or through a single click operation. In production, a vibrating screen is usually used for coarse filtration, and fruit and vegetable juices can generally meet the coarse filtration requirements by passing through a 0.5mm aperture filter screen. After coarse filtration, fruit and vegetable juice needs to be clarified and filtered, while cloudy juice and meat containing beverages need to be homogenized and degassed.

　　Five Kexin Company can provide you with after-sales service:

　　1. Installation and commissioning of equipment: Experienced technicians and engineers are appointed according to different production equipment to be responsible for installation and commissioning, complete their work on schedule according to the contract requirements, and enter normal production after passing the acceptance inspection.

　　2. After sales service archiving: After the installation and commissioning of the production equipment purchased by customers, all relevant information will enter the special archive service management system, and the use and operation will be timely monitored by our company, with fast and timely service and regular follow-up procedures.

　　3. Service time commitment: Before the production equipment arrives at the customer's factory, please make an appointment with the after-sales service department for the arrival time of the debugging personnel. According to the requirements, they will arrive at the site on time. If there is an emergency situation that cannot be handled during the operation of the equipment, it will be directly reported to the after-sales service department. After working hours, please contact the contracting parties or marketing personnel, and arrive at the site within 12 hours after receiving the notification.

　　4. Technical training: In order to ensure that customer technical personnel can proficiently master the performance and operation maintenance procedures of the equipment, in addition to on-site training, we can provide customers with specialized technical training within our company. According to actual needs, we will invite customers to our beverage production experimental factory and sample factory for training.

　　5. Supply of spare parts: Adequate supply of spare parts throughout the year, quick handling of telephone mail order business at any time, on-site service for major repair parts plan, saving customers time and costs.

　　6. Regular tour service: Based on customer satisfaction survey results and different customer requirements, visit customers in stages and batches according to the plan, solve customer problems in production at any time, and continuously improve through summarization to achieve customer satisfaction. Customers are requested to fill out the Customer Satisfaction Survey Form and User Service Card carefully at that time.

　　7. Undertaking major, medium, and minor repairs of equipment: The company undertakes major, medium, and minor repairs, with repair parts supplied at a 10% discount from the factory price. Major repairs take 30 days, medium repairs take 15 days, and minor repairs take 3-7 days to complete.

　　8. Information Service: In order to facilitate customers to have a better understanding of the development of the beverage market and packaging equipment trends, our company will promptly inform you of the information and regularly mail our consulting magazines to customers.

　　9. Quality Commitment: Wenzhou Kexin Machinery Manufacturing Co., Ltd. guarantees that the equipment provided is brand new, advanced and reliable, meets the process requirements, and has a one-year warranty from the date of delivery (vulnerable parts are not covered by the warranty).

　　VI Projects that Wenzhou Kexin Light Industry Machinery Co., Ltd. can undertake:

　　1. Complete production line for hot filled beverages ranging from 2000 bottles to 36000 bottles per hour

　　2. Production line for 2000 bottles per hour -36000 bottles of mineral water and purified water

　　3. 2000 bottles per hour -36000 bottles of carbonated beverage production line

　　4. Production line for drinking water in 3-gallon and 5-gallon barrels, ranging from 100 to 1500 barrels per hour

　　5. 2000 cans per hour -36000 cans of canned beverage production line (plant protein beverage, tea beverage, functional health beverage, canned beer production line)

　　6. Production line for 2000-36000 bottles of dairy beverages per hour (milk production line, yogurt production line, fresh milk production line, pasteurized milk production line)

　　7. 2000 bottles per hour -36000 bottles carbonated beverage production line (glass bottle carbonated beverage production line, PET carbonated beverage production line, soda can carbonated beverage production line)

　　8. 2000 bottles per hour -36000 bottles of alcohol production line (beer production line (glass bottles, cans), Baijiu production line, rice wine production line, medicinal wine production line, wine production line, health wine production line, etc.)

　　9. Various water treatment equipment RO reverse osmosis UF ultrafiltration equipment

　　10. Various beverage equipment such as mixing tanks, hot and cold tanks, sandwich pots, fermentation tanks, mixing tanks, bottle filling and sealing machines, heat shrink packaging machines, labeling machines, sterilization pots, sterilization machines, etc.

　　11. Plate and tube UHT devices, CIP systems.

　　12. Turnkey project for the entire factory.

　　Wenzhou Kexin Light Industry Machinery Co., Ltd. is a design and manufacturing enterprise engaged in fluid equipment and accessories, with business scope covering beverage engineering, alcohol engineering, food engineering, dairy engineering, water treatment and other engineering fields. The main products include: beverage filling production line, purified water production equipment, barreled water filling production line, pop can filling production line, vegetable protein beverage production line, (containing gas) carbonated beverage production line, vitamin functional beverage production line, fruit juice beverage production equipment, red wine production line, Baijiu production line, etc. (fruit and vegetable drinks, Babao Congee, edible oil, condiments, bee products, cosmetics and other full sets of production line equipment) various beverage mechanical filling equipment, packaging equipment and supporting products to meet the needs of various types of customers. We also provide process design, plant construction guidance, machinery manufacturing, installation and commissioning, after-sales service, technical training, beverage technical formula, etc. One stop turnkey engineering services.

AfterSalesService :

• Large capacity juice beverage equipment for wedding banquets