Hawthorn vinegar beverage processing equipment 80 tons per year Yangmei fruit vinegar fermentation and filling machinery

Description :

One Wenzhou Kexin's complete set of small and medium-sized fruit vinegar production line equipment process flow:

　　Sugar processing equipment - Enzyme hydrolysis equipment - Alcohol fermentation equipment - Mixing equipment - Vinegar brewing equipment - Storage tanks - Control instrument platform - Ultrafiltration equipment - Sterilization equipment - Cooling tower - Stainless steel beverage pump - Pipeline valves - Filling and packaging equipment.

II Research progress on processing technology of fruit vinegar:

　　1. Solid state fermentation process: Fruit raw materials → Removing rotten parts → Cleaning → Crushing → Adding a small amount of rice husks and yeast → Solid state alcohol fermentation → Adding bran, rice husks, and bacteria → Solid state fermentation → Vinegar pouring → Sterilization → Aging → Finished product

　　2. Full liquid fermentation process: Fruit raw materials → Removal of rotten parts → Cleaning → Crushing and juicing (removing fruit residue) → Coarse fruit juice → Inoculation of yeast → Liquid alcohol fermentation → Addition of bacteria → Liquid fermentation → Filtration → Sterilization → Aging → Finished product

　　3. Pre liquid and post solid fermentation process: Fruit raw materials → Removal of rotten parts → Cleaning → Crushing and juicing (removing fruit residue) → Coarse fruit juice → Inoculation of yeast → Liquid alcohol fermentation → Addition of bran, rice husks, and bacteria → Solid state fermentation → Vinegar pouring → Finished product

III Common fruit characteristics suitable for making fruit vinegar:

　　1. Apples are rich in vitamins, and the main components of apples are carbohydrates, most of which are sugars, with sucrose accounting for about 4% and reducing sugars accounting for about 6% -8%; Acid 0.5%, mainly malic acid, with alcohols accounting for 92% of the aromatic components. The fruit vinegar brewed from apples has a light and bright color, a clear body, a soft taste, and a fragrance of apples.

　　2. Hawthorn has a slightly sour taste, and has extremely high nutritional and health value in terms of warmth, digestion, stomach health, qi circulation, accumulation, digestion, diarrhea prevention, and blood pressure reduction. The protein content is 0.7mg/100g, the Vc content is 89mg/100g, the calcium content is 68-85mg/100g, and the total flavonoids are 7.77mg/100g. Flavonoids have significant health benefits in preventing and treating cardiovascular diseases. The fruit vinegar brewed with hawthorn is clear, brown in color, with a soft and long-lasting sour taste, and has the unique fruity aroma of hawthorn.

　　3. Peach has a delicious and strong aroma, rich in nutrients. The fruit vinegar made from peach has an amber color, good luster, rich vinegar aroma, and the unique fragrance of peach. Its sour taste is soft, the taste is good, and it is clear and transparent.

　　4. Peach is known as "Vc" and is rich in nutrients. Generally, mature fruits contain 8% -17% sugar and 1.4% -2.0% acid. The fruit vinegar made from it is rich in various vitamins and has a grass green color, a soft sour taste, and a unique peach aroma.

　　5. The fruit of sour jujube is round and purple red in color. After testing, sour jujube contains 31 types of minerals, trace elements, and multiple vitamins, among which the content of Vc is high, reaching 830-1170mg/kg. Eating sour jujube fruit vinegar can regulate the acid-base balance of body fluids and has a good antihypertensive effect on primary and some patients with hyperlipidemia.

　　6. In addition to the above fruit varieties, pears, kumquats, blackcurrants, persimmons, pumpkins, seabuckthorn, etc. can all be used as sugar containing brewing materials for fruit vinegar.

4 The efficacy and function of the entire fruit vinegar production line beverage:

　　1. Fruit vinegar contains more than ten types of organic acids and various essential nutrients for the human body, including carbohydrates, vitamins, inorganic salts, trace elements, etc. It is an important part of vinegar, and the delicious, round, and soft taste of vinegar comes from it. When it reacts with alcohols, esters are formed, which is the source of the aroma of fruit vinegar. Fruits are the primary food that provides the human body with the necessary vitamins. The rich vitamins and oxygen in fruit vinegar can be synthesized with calcium in the body, enhancing calcium absorption.

　　The main components of fruit vinegar are acid, lactic acid, succinic acid, malic acid, fumaric acid, ketoglutaric acid, coke, etc. The content of organic acids also varies depending on the type of vinegar. These abundant organic acids can effectively maintain the acid-base balance in the body and regulate metabolism.

　　3. Fruit vinegar is acidic and becomes an alkaline food after being absorbed and metabolized by the human body. The volatile substances in vinegar have the effect of stimulating the central nervous system of the brain and developing intelligence. Medical research has found that the acidity and alkalinity of the human brain are related to intelligence. Children with alkaline brains have higher intelligence than those with acidic brains, and the acidity and alkalinity of body fluids can be regulated through diet.

　　4. Fruit vinegar can improve the detoxification function of the liver, regulate metabolism in the body, and enhance the body's immune system.

　　5. The acidic substances in fruit vinegar can increase the secretion of digestive juices, thereby promoting stomach health, digestion, appetite, and quenching thirst. Drinking fruit vinegar before and after drinking alcohol can accelerate the rate of alcohol breakdown and metabolism in the body, making fruit vinegar highly effective in sobering up.

　　6. Fruit vinegar has unique advantages in beauty and skincare, and has the effect of regulating the blood circulation system. Its slight acidity has a gentle stimulating effect on the skin, can balance the pH of the skin, and can also control oil secretion.

　　7. Fruit vinegar not only facilitates the metabolism of carbohydrates and proteins in the body, but also helps to burn excess fat and prevent accumulation. Long term consumption has the benefits of weight loss, inhibiting and reducing the formation of peroxidized lipids in the human aging process, and delaying aging.

Five Automatic vinegar brewing equipment:

　　The main body of the automatic vinegar brewing equipment is made of SUS304 stainless steel plate and insulated with polyurethane foam. Surface mirror treatment. Built in cooling system, rotating spray system, air filtration system, acid gas recovery system, liquid level display system, solidification bacterial bed system, sterile sampling system, circulation system, industrial computer microcontroller automatic control or Siemens PLC automatic control system. Automatic feeding, automatic breeding, and the wine mash will remain stagnant in the machine for 20-24 hours before the fragrant vinegar flows out. The patented automatic vinegar brewing equipment has the core technology of deep fermentation and solidification bacteria, realizing the automation of vinegar brewing.

　　2. The automatic vinegar brewing equipment has high fermentation speed, stable quality, and an ethanol to acid conversion rate of not less than 90%. It can continuously and stably produce vinegar at 3.5-9 degrees Celsius. The terminal product is clear, with a soft and full flavor, and the bacterial index is 100 times lower than the requirement.

　　3. Automatic vinegar brewing equipment is suitable for a wide range of raw materials. Starch based raw materials: corn, wheat, sorghum, dried potatoes, bran, rice, etc; Carbohydrates: sugar, maltose, waste molasses, etc; Alcoholic substances: edible alcohol, alcohol at the beginning and end, etc; Other ingredients: persimmons, apples, pears, grapes, various juices, etc.

　　4. High production controllability and a wide variety of colors and varieties for development. DF patented automatic vinegar brewing equipment can not only produce corn vinegar, Baijiu vinegar, sugar and vinegar, but also produce malt vinegar, bran vinegar, apple vinegar, etc.

　　5. Unique self-control devices and new biosensors convert the biological and chemical changes generated when substances meet into electrical signals, making the fermentation process easier to grasp and control.

　　6. The unique acid gas alcohol recovery device, due to the need to release a large amount of respiratory heat during fermentation, sometimes cannot rely on general groundwater and needs to rely on cooling equipment, thereby increasing power consumption. From the perspective of cost reduction or energy development, overcoming this drawback has become the focus of research. In order to improve raw material utilization and prevent air pollution, the company has developed a cooling spray acid gas alcohol recovery device, with a recovery rate of 70% and an increase in alcohol utilization rate of 95%.

VI Classification of Fruit Vinegar Production Lines Constructed by Wenzhou Kexin:

　　Fruit vinegar production line, fruit juice vinegar production line, apple vinegar production line, pear vinegar production line, sea buckthorn vinegar production line, persimmon vinegar production line, mulberry vinegar production line, papaya vinegar production line, Yangmei vinegar production line, honey vinegar production line, and white vinegar production line project. Customized project for strawberry vinegar production line, apple vinegar production line, pear vinegar production line, persimmon vinegar production line, mulberry vinegar production line, apricot vinegar production line, pomegranate vinegar production line, fruit vinegar production line, peach vinegar production line, peach vinegar production line, cherry vinegar production line, sea buckthorn vinegar production line, goji berry vinegar production line

7 Introduction to Wenzhou Kexin Fruit Vinegar Beverage Production and Filling System:

　　1. This production line adopts automation technology, including imported PLC, imported detection eye, frequency converter and other electrical and pneumatic components. It has the characteristics of high efficiency, intelligence, wide adaptability, and good stability, and has therefore received unanimous praise from a large number of users.

　　2. This production line is not affected by bottle type errors, and the liquid level filled remains at the same height.

　　3. This production line can independently complete a series of tasks, such as automatic bottle washing, automatic detection and filling (filling with bottles, no filling without bottles), filling (adjusting filling measurement values), automatic cap dropping, and automatic cap rotation, all of which are automated

　　4. The filling machine adopts food specific steel wire hoses, which do not contain plasticizers and are suitable for the alcohol and other food industries.

　　5. The production line operates stably, has low noise, is easy to maintain, and fully complies with GMP certification requirements. It is widely used in industries such as alcoholic beverages, pharmaceuticals, food, and chemicals.

　　6. The whole machine is made of corrosion-resistant stainless steel, which is easy to clean and disinfect, and complies with relevant regulations on food machinery and food hygiene

　　And requirements.

　　7. This production line uses imported sensors for accurate position control.

　　8. Adopting imported PLC and 7-inch touch screen human-machine interface, with parameterized production control and simple operation.

　　9. This type of production line is relatively advanced and can be improved according to different customer requirements, making it possible to produce equipment that fully meets customer needs.

　　10. Adopting an integral organic glass outer cover design to prevent impurities from entering the filling material, ensuring safety and hygiene.

8 Wenzhou Kexin Fruit Vinegar Production Line Production Capacity:

　　Design capability: 2000-30000 bottles/hour, with a capacity of 355ml bottles. Equipment composition includes a complete filling and packaging production line, including fully automatic bottle unloading machine, bottle punching machine, filling and capping machine, CIP cleaning system, sterilization machine, bottle storage platform, inkjet printer, liquid level detection machine, shrink film packaging machine, fully automatic cardboard box packaging machine, solid bottle conveying line, electrical control system, etc.

　　1. Filling machine

　　This machine adopts a filling valve based on the principle of equal pressure filling, which is driven by a capping machine to maintain synchronous operation of filling and sealing. Adjustable filling cylinder height, suitable for various specifications of cans.

　　Suitable for filling glass bottles of health wine, medicinal wine, beer, and beverages.

　　Production capacity: 150-500 bottles/minute

　　2. Filling and sealing machine

　　This machine adopts a filling valve based on the principle of equal pressure filling, which is driven by a capping machine to maintain synchronous operation of filling and sealing. Adjustable filling cylinder height, suitable for various specifications of cans.

　　Suitable for filling glass bottles of health wine, medicinal wine, beer, and beverages.

　　Production capacity: 300-500 cans/min

　　Design capability: 8000-36000 bottles/hour, calculated as 350-640ml bottles

　　Equipment composition: It includes a complete filling and packaging production line, including unloading machine, bottle washing machine, box washing machine, capping machine, filling and capping machine/flushing and pressing triple machine, sterilization machine, labeling machine, coding machine, shrink film packaging machine/packing machine/fully automatic carton packaging machine, solid bottle conveying line, electrical control system, etc.

　　3. Sterilization machine

　　This machine is a chain mesh sterilizer made of stainless steel and imported reinforced engineering plastic chain mesh. Its thermal conductivity is very low, and the temperature control accuracy in each temperature zone is high. The bottle runs very smoothly. Automatic temperature control system and real-time PU value control system. Performance and easy maintenance.

　　Suitable for sterilization of glass beer bottles and packaging materials of any shape, such as bottles and cans, with a height not exceeding 300mm.

　　Production capacity: 8000-36000 bottles/hour

　　4. Filling and capping machine

　　This series of filling and capping machine is designed and manufactured by introducing advanced European technology. It is mainly applicable to glass bottle filling and capping of Baijiu.

　　Adopting continuous automatic control of filling cylinder liquid level, dual guide rod type centering cover, two vacuum extractions, low-temperature and isobaric filling, automatic centralized lubrication, overload protection device for the pressure cap head, clever lid and capping design with overload protection, fully functional, PLC control.

　　Production capacity: 5000-48000 bottles/hour

　　5. Three way flushing and compression system

　　This machine is a glass bottle beer health wine yellow wine filling line equipment that integrates bottle flushing, filling, and capping. High bottle cleaning rate, stable filling liquid level and capping performance. Adopting PLC control, with high degree of automation and convenient operation and maintenance, it is particularly suitable for the filling process of premium beer, draft beer, or carbonated alcoholic beverages.

　　Production capacity 3000-36000 bottles/hour

Nine Projects that Wenzhou Kexin Light Industry Machinery Co., Ltd. can undertake:

　　1. Complete production line for hot filled beverages ranging from 2000 bottles to 36000 bottles per hour

　　2. Production line for 2000 bottles per hour -36000 bottles of mineral water and purified water

　　3. 2000 bottles per hour -36000 bottles of carbonated beverage production line

　　4. Production line for drinking water in 3-gallon and 5-gallon barrels, ranging from 100 to 1500 barrels per hour

　　5. 2000 cans per hour -36000 cans of canned beverage production line (plant protein beverage, tea beverage, functional health beverage, canned beer production line)

　　6. Production line for 2000-36000 bottles of dairy beverages per hour (milk production line, yogurt production line, fresh milk production line, pasteurized milk production line)

　　7. 2000 bottles per hour -36000 bottles carbonated beverage production line (glass bottle carbonated beverage production line, PET carbonated beverage production line, soda can carbonated beverage production line)

　　8. 2000 bottles per hour -36000 bottles of alcohol production line (beer production line (glass bottles, cans), Baijiu production line, rice wine production line, medicinal wine production line, wine production line, health wine production line, etc.)

　　9. Various water treatment equipment RO reverse osmosis UF ultrafiltration equipment

　　10. Various beverage equipment such as mixing tanks, hot and cold tanks, sandwich pots, fermentation tanks, mixing tanks, bottle filling and sealing machines, heat shrink packaging machines, labeling machines, sterilization pots, sterilization machines, etc.

　　11. Plate and tube UHT devices, CIP systems.

　　12. Turnkey project for the entire factory.

　　Wenzhou Kexin Light Industry Machinery Co., Ltd. is a specialized enterprise engaged in the design and manufacturing of fluid equipment and accessories, with business scope covering beverage engineering, alcohol engineering, food engineering, dairy engineering, water treatment and other engineering fields. The main products include: beverage filling production line, purified water production equipment, barreled water filling production line, pop can filling production line, vegetable protein beverage production line, (containing gas) carbonated beverage production line, vitamin functional beverage production line, fruit juice beverage production equipment, red wine production line, Baijiu production line, etc. (fruit and vegetable drinks, Babao Congee, edible oil, condiments, bee products, cosmetics and other full sets of production line equipment) various beverage mechanical filling equipment, packaging equipment and supporting products to meet the needs of various types of customers. We also provide process design, plant construction guidance, machinery manufacturing, installation and commissioning, after-sales service, technical training, beverage technical formula, etc. Turnkey engineering services.

AfterSalesService :

• Hawthorn vinegar beverage processing equipment