Small and medium-sized salt soda water beverage processing equipment, 4000 bottles per hour, slightly intoxicated liquor production line

Description :

OneWhat is salt soda water:

　　Salt soda is a colorless and transparent liquid with the aroma and taste of lemon. It is refreshing, thirst quenching, and low in calories, giving traditional heatstroke prevention and cooling drinks new vitality. The new formula can timely replenish the water and salt lost during exercise, quickly restoring vitality.

IIThe benefits of drinking salted soda in summer:

　　When the human body sweats excessively, a significant amount of Na+is lost, leading to symptoms such as physical weakness, mental fatigue, and indifferent expressions. In severe cases, muscle spasms, circulatory disorders, coma, and even accidents can occur. Therefore, people who work in the scorching heat of summer or in the heat for a long time should drink plenty of salty carbonated drinks when thirsty to supplement the lost salt and body fluids due to excessive sweating, thereby regulating the body's acid-base balance, quickly restoring body fluids, and being energetic; The carbon dioxide in beverages dissolves in water to form a carbonated solution. After entering the stomach, it can lower the acidity and alkalinity, accelerate the secretion of gastric and intestinal fluids, dilute the concentration of gastric acid, reduce the burden on the stomach and intestines, and give people a cool and comfortable feeling.

IIIWhat technical support can Wenzhou Kexin provide for you

　　The complete glass bottle old soda water production line provided by Wenzhou Kexin Light Industry Machinery Co., Ltd. is divided into the following levels according to production speed: small 2000 bottles/hour, 4000 bottles/hour, 7000 bottles/hour, 10000 bottles/hour, 15000 bottles/hour -36000 bottles/hour. Users who need to purchase carbonated beverage equipment can provide the shape, capacity, and production speed of the bottles, and we can help you design and plan a solution to assist you in setting up a factory.

　　2. White sugar accounts for a large proportion in carbonated beverages such as salt soda, and the mixing ratio of syrup and purified water is 1:4, 1:5, etc. Carbonated beverage factories recommend using steam heating and purchasing small boilers.

　　3. Heating is required for the sugar pot and the later stage bottle warmer in the entire bottled carbonated beverage production equipment. Compared to electric heating, steam heating reduces costs significantly. Moreover, in order to reduce heat loss, both the sugar pot and the bottle warmer adopt sandwich insulation. When making ingredients, only syrup, water, essence and other auxiliary materials are needed for blending, without heating. How to increase the gas content of carbonated beverages? Here we choose a complete cooling and mixing system. The cooling system is equipped with a plate heat exchanger and a chiller. The plate heat exchanger is based on the principle of heat exchange, with one end passing cold water and the other end passing material. The cold water is provided by the chiller, so that the temperature of the material can be reduced to our desired temperature, about 1 degree, and then the material is mixed with carbon dioxide in the mixer.

　　The core technology equipment of the glass bottle old soda production line is the beverage mixer, which is divided into single barrel mixer, three barrel mixer, four barrel mixer, and high magnification five barrel mixer. The main process is to deoxygenate pure water, mix it with syrup in proportion, and then enter the plate for cooling. The temperature of the mixed material drops to about 1 degree and enters the carbon dioxide mixing tank. The mixing pressure is controlled to integrate carbon dioxide into the material to become a carbonated beverage.

4Characteristics of the Three in One Filling Machine for Salt Soda Old Soda Production Line:

　　a. Bottle flushing section:

　　This machine is a rotary bottle washing machine, mainly used for washing new bottles of beverages, water and other products. Then send the bottle to the filling machine for product filling.

　　Using bottle feeding screws and conveyor chains, changing bottle shapes is simple and easy. After the bottle enters the machine through the bottle feeding screw, it is directly sent to the bottle washing machine for flushing by the bottle feeding steel wheel.

　　All bottle transfers use bottleneck technology, and changing bottle shapes does not require adjusting the height of the equipment. Only the arc-shaped guide plate related to the diameter of the bottle body needs to be replaced, and changing bottle shapes only requires replacing a small number of star wheels and arc-shaped guide plates;

　　After the bottle enters the host, it enters the bottle punching machine through the transfer star wheel. The bottle clamp clamps the bottle mouth and flips it up 180 ° along the bottle punching guide rail, making the bottle mouth downward. In a specific area of the bottle flushing machine, the nozzle of the bottle flushing clamp sprays sterile water to flush the inner wall of the bottle. After rinsing and draining, the bottle is clamped by the bottle clamp and flipped down the guide rail by 180 degrees to make the bottle mouth face upwards. The cleaned bottles are guided out of the bottle washing machine through stainless steel pulleys and transported to the next filling stage.

　　b. Filling section:

　　The filling machine is a technology introduced from Germany in China, designed and manufactured using the principle of isobaric filling, to fill liquid into the washed bottles sent by the bottle flushing machine.

　　The filling valve adopts an isobaric mechanical valve, which is fast and sensitive for filling, and has high liquid level accuracy for filling.

　　The centering guide adopts a guide rod type centering and a unique bottle mouth clamping technology to ensure accurate sealing between the bottle mouth and the filling valve, reducing the phenomenon of material leakage from the bottle mouth.

　　The main transmission adopts gear transmission and open combination transmission, which has high efficiency, low noise, long service life, easy maintenance, and sufficient lubrication. The main motor speed of the machine is controlled by a frequency converter, and this machine adopts stepless frequency conversion speed regulation.

　　The bottle guide system has a simple structure and can be quickly and conveniently changed according to the bottle type. The whole machine adopts a bottleneck structure for conveying.

　　The whole machine is automatically controlled by PLC, and faults such as bottle blockage and missing caps are displayed online.

　　The material in the filling cylinder is automatically controlled, and the liquid level height is detected by a liquid level sensor to ensure stable liquid level and reliable filling.

　　The key components and electrical components of this machine are imported products.

　　c. Twisting the lid:

　　The capping part will be used to screw the caps sorted by the capping machine onto the bottles that have already been filled, and then transported to the subsequent process by the conveyor chain.

　　The capping machine drives the rotating disc to rotate through a reducer. Remove the lid from the hopper through the outlet under the action of centrifugal force. There is a positive and negative lid separation device at the exit. When the reverse lid passes by, it automatically falls into the return pipeline and is blown into the hopper by wind power. Only the front cover can smoothly enter the slide, and the amount of cover in the hopper is automatically detected by a photoelectric switch to control the cover conveying machine to ensure that the lower cover achieves the desired effect. When the cover enters the slide, it can smoothly enter the feeding cover plate. To prevent accidents, an anti reverse cover dial is also installed on the slide to ensure that the cover entering the feeding cover plate is correct. A pair of photoelectric switches are also installed on the slide to immediately stop the host when no cover is detected. In order to effectively remove damaged covers without anti-theft rings and residual covers when cleaning the hopper, there is a movable outlet directly opposite the hopper outlet to meet this function.

　　The screw cap is a magnetic screw cap with overload protection function, and the screw cap torque is stable and reliable. There is no phenomenon of gnawing, high lid, crooked lid, or curled edge on the cover.

FiveKexin Company can provide you with after-sales service:

　　1. Installation and commissioning of equipment: Experienced specialized technicians and engineers are appointed according to different production equipment to be responsible for installation and commissioning, complete their work on schedule according to the contract requirements, and enter normal production after passing the acceptance inspection.

　　2. After sales service archiving: After the installation and commissioning of the production equipment purchased by customers, all relevant information will enter the special archive service management system, and the use and operation will be timely monitored by our company, with fast and timely service and regular follow-up procedures.

　　3. Service time commitment: Before the production equipment arrives at the customer's factory, please make an appointment with the after-sales service department for the arrival time of the debugging personnel. According to the requirements, they will arrive at the site on time. If there is an emergency situation that cannot be handled during the operation of the equipment, it will be directly reported to the after-sales service department. After working hours, please contact the contracting parties or marketing personnel, and arrive at the site within 12 hours after receiving the notification.

　　4. Specialized technical training: In order to ensure that customer technical personnel can proficiently master the performance and operation maintenance procedures of the equipment, in addition to on-site training, we can provide customers with specialized technical training within our company. According to actual needs, we will invite customers to our beverage production factory and sample factory for training.

　　5. Supply of spare parts: Adequate supply of spare parts throughout the year, quick handling of telephone mail order business at any time, on-site service for major repair parts plan, saving customers time and costs.

　　6. Regular tour service: Based on customer satisfaction survey results and different customer requirements, visit customers in stages and batches according to the plan, solve customer problems in production at any time, and continuously improve through summarization to achieve customer satisfaction. Customers are requested to fill out the Customer Satisfaction Survey Form and User Service Card carefully at that time.

　　7. Undertaking major, medium, and minor repairs of equipment: The company undertakes major, medium, and minor repairs, with repair parts supplied at a 10% discount from the factory price. Major repairs take 30 days, medium repairs take 15 days, and minor repairs take 3-7 days to complete.

　　8. Information Service: In order to facilitate customers to have a better understanding of the development of the beverage market and packaging equipment trends, our company will promptly inform you of the information and regularly mail our consulting magazines to customers.

　　9. Quality Commitment: Wenzhou Kexin Light Industry Machinery Co., Ltd. guarantees that the equipment provided is brand new, advanced and reliable, meets the process requirements, and has a one-year warranty from the date of delivery (vulnerable parts are not covered by the warranty).

AfterSalesService :

• Small and medium-sized salt soda water beverage processing equipment