Disc pivot head mounted headphones, table lamp, game console, dedicated cable damper, source factory

Description :

1、 Axis design scheme: Hollow circular cable structure, suitable for exclusive working conditions of digital devices

In response to the core requirements of hidden wiring, high-frequency rotation, multi angle adjustment, and wire protection for headphones, folding table lamps, and game console devices, our factory adoptsDesign scheme of hollow disc with line passing dampingDifferent from ordinary solid shafts, the center is reserved with a standard threading hole, which can directly accommodate data cables, audio cables, and connecting cables, achieving invisible and regular wiring of the entire device, eliminating problems such as exposed, tangled, and crushed lines, while retaining 360 ° infinite rotation and stepless damping function, balancing aesthetics, practicality, and device service life.

Scenario specific optimization design: With a dedicated structure for headphones, the disc damping force is gentle and moderate, suitable for the left and right rotation, opening and closing folding conditions of the headphone head beam. The rotation is smooth and there is no lag, and the built-in threading perfectly protects the headphone audio cable, eliminating long-term folding, wire breakage, and poor contact problems. It can hover and fix at any angle, and the wearing adjustment is more fitting and stable; Folding desk lamp exclusive calibration, strengthened damping locking force, supports multi angle pitch and rotation adjustment of the lamp head, self-locking without falling or shaking when released, hollow hidden wiring makes the desk lamp body more simple and tidy, without exposed wire harness interference, suitable for long-term high-frequency adjustment at home and office; Exclusive optimization for game console equipment, strong torsional stability, suitable for high-frequency flipping and rotation adjustment of game controllers and equipment brackets, uniform damping without looseness, high-intensity rotation without wire clamping or grinding, silent without mechanical noise, meeting the high-frequency use and high-intensity operation conditions of game equipment.

The overall disc structure is flat and snug, supports embedded invisible installation, does not occupy internal space of the equipment, compatible with various types of plastic and metal shell assembly, and suitable for automated batch assembly. We can customize the threading hole diameter, damping torque, disc specifications, and installation hole positions according to the thickness of the equipment wire, body size, load-bearing capacity, and user feel, fully meeting the needs of digital new product development, private mold modification, and large-scale production matching.

2、 Material construction: Industrial grade high-strength alloy material, wear-resistant and fatigue resistant, wire protection does not deform

Considering the high-frequency folding and rotation, repeated threading friction, and long-term daily use of consumer digital devices such as headphones, desk lamps, game consoles, etc., this product can be selected with a threaded disc shaftHigh purity industrial grade precision carbon steel, environmentally friendly alloy substrateAfter multiple purification and densification processes, the material has uniform density, high toughness, excellent deformation resistance, wear resistance, and fatigue resistance. It solves common quality problems such as easy deformation, rapid torque attenuation, wire clamping and grinding, loose noise, oxidation and rust of ordinary shafts from the root. The material is environmentally friendly with no harmful precipitation, fully complying with the environmental protection material standards for digital consumer equipment hardware.

Adopting the disc integrated forging and forming process, there is no splicing or weak welding points in the overall structure, with strong overall integrity and uniform force distribution. The threading holes are smooth and free of burrs, effectively avoiding wire wear and cutting problems. It can withstand the fatigue loss caused by repeated rotation and folding of headphones, desk lamps, and gaming devices for a long time, and is not easy to bend, loosen, deform, or fail. The core damping friction disc adopts high-frequency quenching hardening and CNC micro level precision grinding technology, with a flat and uniform disc surface, stable and uniform 360 ° global damping output, no looseness, tightness, jamming or obstruction, and a smooth and consistent rotating feel. The surface adopts multi-layer precision electroplating and passivation anti rust strengthening technology, with a dense and firm coating, excellent dust, moisture, oxidation, and corrosion resistance, resistance to daily friction, and not easy to fade or peel. It is suitable for normal use in multiple scenarios such as home, office, and outdoor.

3、 Core performance advantages: salt spray testing+10000 life tests, industrial grade stability and durability

This series of discs can pass through wire damping shafts and are strictly produced according to industrial precision accessory standards. The entire batch has passed multiple rigorous performance tests, and the quality far exceeds that of ordinary civilian shafts. The wire protection effect is good, the weather resistance is strong, and the service life is long, which is suitable for long-term high-frequency use of digital devices.

1. Professional salt spray anti-corrosion testing: The product has passed the standard industrial salt spray testing and has no rust, oxidation, or coating peeling after long-term testing. It effectively resists air humidity, daily water vapor, and dust erosion, and eliminates problems such as rusting and jamming of the shaft, aging of the appearance, and rotation jamming. It maintains stable appearance and performance for a long time.

2. Ten thousand rotation life test: After tens of thousands of threading rotations, folding angle adjustments, hovering self-locking fatigue tests, the disc structure has no deformation, the threading holes have no burrs or wear, and the torque attenuation is extremely low. Long term high-frequency use does not loosen, fall, or produce abnormal noise, effectively protecting the built-in wires from wear and tear and breakage, greatly reducing the equipment's after-sales failure rate.

3. Hollow threading+arbitrary stop dual function: exclusive hollow threading design, hidden routing, anti pinch and anti-wear, and regular equipment wiring; 360 ° infinite free rotation, infinitely stopping and self-locking, locking immediately upon release without rebound or offset, accurately adapting to the angle adjustment needs of various devices.

4. Silent and smooth adjustment: Precise disc gap matching design, gentle and silent rotation and folding process, no mechanical hard friction noise, suitable for the exquisite and quiet use texture of high-end digital devices.

4、 Product utilization value: improving quality and reducing costs, empowering differentiated upgrading of digital devices

This product is widely compatible with wire passing disc damping shaftsHead mounted Bluetooth earphones, foldable eye protection desk lamp, game controller, game console stand, desktop intelligent digital adjustment deviceIt has extremely high practical value, quality value, and commercial supporting value.

Practical value: Innovative hollow wire structure, perfectly hiding the internal wires of the equipment, eliminating the problems of exposed winding, extrusion and breakage of the wires, effectively extending the service life of the equipment wires; 360 ° free rotation+precise stop function, adjustable angle at will, stable positioning, completely solving pain points such as loose headphones, desk lamp falling, and gaming equipment movement; The quiet and smooth, anti-corrosion and wear-resistant characteristics are suitable for daily high-frequency use, greatly improving the user experience. Quality value: industrial grade precision materials, wear resistance, aging resistance, fatigue resistance, through salt spray and ten thousand times of life double rigorous testing, effectively reduce equipment clamp wire breakage, loose stuck, rust failure and other after-sales problems, extend the service life of digital equipment, reduce the cost of operation, maintenance and repair. Commercial value: The product has strong universality, with a hinge that can adapt to multiple categories of products such as headphones, desk lamps, and gaming devices, simplifying the selection of accessories for manufacturers and reducing stocking pressure; Supporting non-standard aperture, torque, and size customization, helping manufacturers optimize the internal structure of equipment, enhance the simple and exquisite texture of the whole machine, create differentiated advantages of hidden wiring, stability, and durability, and effectively enhance the core competitiveness of the terminal digital equipment market.

5、 Manufacturer introduction: Can pass through the wire disc damping shaft source factory, one-stop customization of digital accessories

Our factory is a professional manufacturer specializing in the research and development, as well as the production of wire passing disc damping shafts for headphones, desk lamps, and game consoles. We have been deeply involved in the field of precision damping hardware for many years, focusing on the research and mass production of wire passing damping shafts for consumer digital and smart home devices. We are familiar with the core technical requirements of hidden wiring, silent rotation, wire protection and wear resistance, and long-term stability of digital devices. We have an independent research and development, precision processing, full testing, and fast delivery full chain production system. Our factory provides direct supply without any intermediary premium, with controllable quality, efficient delivery, and outstanding cost-effectiveness.

Our R&D and customization capabilities are mature, and we continuously optimize our structural processes to address industry pain points such as wire clamping and grinding, messy wiring, uneven damping, long-term looseness, and easy rusting. We can customize the threading hole diameter, disc size, damping torque, and installation hole position according to customer equipment wire specifications, body structure, load-bearing requirements, and appearance standards, and quickly respond to customer needs for new product development, product upgrades, and large-scale production support.

The factory has a strict and standardized quality control system, equipped with precision machining equipment and a complete set of professional testing instruments for disc threading and rotating shafts. It strictly follows the closed-loop quality control process of raw material screening, integrated molding, hole precision grinding, hardening treatment, damping fine adjustment, salt spray anti-corrosion testing, ten thousand threading rotation testing, and finished product full inspection. It strictly controls the smoothness of product hole positions, dimensional accuracy, rotation smoothness, torque stability, and anti-corrosion performance to ensure uniform quality and performance standards for batch products.

Our service system is complete, supporting standard spot delivery in seconds, rapid production scheduling for bulk orders, free sampling and trial installation, providing pre-sales condition selection matching, structural scheme optimization, full process follow-up during sales and production, and one-stop after-sales installation technical guidance. We provide high-precision, high stability, and high protection linear damping shaft matching solutions for major digital, home, and gaming equipment manufacturers.

if neededContact: Manager Guo 17375546868

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