Dispersion emulsifier mist tank production line

Description :

　　The advantages of a standalone emulsifier include: 1. Design: We have multiple design patents for the vacuum emulsifier pot, which has a beautiful appearance and advanced and reasonable internal mixing design. It adopts a combination of frame type mixing with no dead corners and screw belt mixing to improve mixing efficiency; The homogenizer adopts German technology for homogenization structure and adopts imported double end mechanical seals, with excellent shear emulsification effect and good sealing performance; The main pot lid can be raised and lowered with single or double cylinders according to customer requirements, making cleaning and maintenance convenient; The pot body can be poured and discharged, with high discharge efficiency; 2. Material: We use imported boards from Japan or Finland, with guaranteed quality. 3. Welding: The barrel body adopts automatic welding technology with good weld consistency, and seamless welding is used for mixing to avoid cleaning dead corners. 4. Polishing: Both the inside and outside of the tank are mirror polished, fully complying with GMP requirements.

　　5. Vacuum: High vacuum degree can reach up to -0.09Mpa, with excellent defoaming effect. 6. Electrical appliances: Adopting imported electrical configurations such as Siemens, Mitsubishi, Schneider, etc. to ensure more stable machine control and fully meet international standards

　　The principle of intermittent high-speed homogenizer emulsifier: High shear dispersion emulsification is the efficient, fast, and uniform distribution of one or more phases into another continuous phase, and in general, the phases are immiscible with each other. Due to the high tangential velocity generated by the high-speed rotation of the rotor and the strong kinetic energy brought by high-frequency mechanical effects, the material is subjected to strong mechanical and hydraulic shear, centrifugal extrusion, liquid layer friction, impact tearing, and turbulence in the narrow gap between the stator and rotor. As a result, the immiscible solid, liquid, and gas phases are instantly uniformly and finely dispersed and emulsified under the joint action of corresponding mature processes and appropriate additives. After high-frequency cycling, stable high-quality products are finally obtained.

　　Characteristics and Structure of Emulsifier: 1. Adopting a special type of frame type scraping and stirring device, the stirring impact force can be adjusted by a stepless frequency converter, and the speed can be adjusted arbitrarily within the range of 12-80 revolutions per minute. Turning clockwise when viewed from top to bottom can adapt to emulsification processing of various viscosity materials.

　　2. Using a special shear emulsification homogenization device, the material is strongly sucked in and squeezed and sheared by a high-speed rotating rotor. The homogenization device is installed at the center of the pot, which can naturally cause the material to roll inside the pot and eliminate dead corners, enabling the material to achieve higher quality homogenization.

　　3. Equipped with a special form of stainless steel discharge valve, it ensures that there are no dead corners at the bottom of the pot, further improving the quality of homogeneous emulsification. 4. The motor can be controlled by a variable frequency speed regulator through a variable frequency speed control device to achieve stable speed and strong torque. 5. The deceleration device adopts a cycloidal pinwheel reducer, and the lubricating oil uses 2L-2 lithium based grease. 6. The upper sealing device adopts a single end mechanical seal (sealing liquid uses glycerin). 7. The homogenization device adopts specially designed double end mechanical seals and skeleton oil seal seals to achieve ideal vacuum environment.

　　8. The emulsifying pot body is a three jacket structure, and the parts of the inner pot that come into contact with the material are made of imported stainless steel materials. The inner surface is mirror polished to 300EMSH (sanitary grade) to ensure product quality. The outer insulation layer is filled with PU insulation cotton to reduce energy consumption. There are sight glasses and vacuum sight glasses with scraper on the pot lid, spice hopper, filter, vacuum pressure gauge, etc.

　　9. All heating, cooling, stirring, homogenization control buttons and temperature measuring instruments are centralized on the control cabinet panel, making operation convenient and reliable. 10. The dissolution pot is configured according to user requirements for oil and water, and the jacket heating steam valve is manually operated. Electric heating activates the heating button. The upper vertical high shear homogenizer emulsifier or ordinary stirring device is used to uniformly heat animal materials.

　　11. This equipment is equipped with a hydraulic lifting system and an electric lifting system, which is easy to operate and can effectively emulsify materials under closed conditions. Ordinary fixed equipment does not have this lifting system.

　　What are the characteristics of a homogenizer emulsifier? It is loved by a large number of consumers for its very stable performance and mature process. Meanwhile, the homogenizer emulsifier is also one of the widely used production equipment. When the homogenizer emulsifier is working, it mainly relies on the reciprocating motion of the plunger. The pump body has a one-way valve seat, the opening and closing of the sealing core, and the adjustment of the inner valve head of the valve body. The very small gap between the valve seat is effectively controlled, forming a very strong high-pressure energy. The material can be homogenized and emulsified under various composite forces such as turbulence, shear, collision, and cavitation in an instant. The design of the homogenizer emulsifier is very innovative and comprehensive, with reliable performance and a wide range of applications. It is mainly an ideal equipment for the very fine processing of various industries such as food and beverage, medicine, and chemical oils and fats.

AfterSalesService :

• Dispersing emulsifier