Glass emulsifier toothpaste production line

Description :

　　The ultra-high speed high shear homogenizer emulsifier is a device that efficiently, quickly, and uniformly transfers one or more phases (liquid, solid) into another immiscible continuous phase (usually liquid). When the fineness of one or more materials reaches the micrometer or even nanometer level, the system can be considered homogeneous. When external energy is input, the two materials recombine into a homogeneous phase. The high shear homogenizer, due to the strong kinetic energy brought by the high tangent speed and high-frequency mechanical effect generated by the high-speed rotation of the rotor, makes the materials subject to intense mechanical and hydraulic shearing, centrifugal extrusion, liquid layer friction, impact tear and turbulence in the narrow gap between the stator and rotor, forming suspension (solid/liquid), lotion (liquid/liquid) and foam (gas/liquid). The high shear homogenizer instantly disperses and emulsifies immiscible solid, liquid, and gas phases uniformly and finely under the combined action of corresponding processes and appropriate additives. Through the cyclic operation of the high-frequency pipeline high shear dispersion homogenizer, stable high-quality products are finally obtained.

　　The high shear homogenizer emulsifier has a unique stator rotor structure, which generates shear forces that subject the material to strong mechanical and hydraulic shear, centrifugal extrusion, liquid layer friction, impact tearing, and turbulence in the gap between the stator and rotor, rapidly reducing droplet size, making emulsification more stable, and dispersion more uniform. The high shear dispersing emulsifier installed at the bottom of the container can provide a large processing capacity range inside the kettle and adapt to the dispersion, emulsification, homogenization, mixing, etc. of various materials.

　　Characteristics and Structure of Emulsifier: 1. Adopting a special type of frame type scraping and stirring device, the stirring impact force can be adjusted by a stepless frequency converter, and the speed can be adjusted arbitrarily within the range of 12-80 revolutions per minute. Turning clockwise when viewed from top to bottom can adapt to emulsification processing of various viscosity materials.

　　2. Using a special shear emulsification homogenization device, the material is strongly sucked in and squeezed and sheared by a high-speed rotating rotor. The homogenization device is installed at the center of the pot, which can naturally cause the material to roll inside the pot and eliminate dead corners, enabling the material to achieve higher quality homogenization.

　　3. Equipped with a special form of stainless steel discharge valve, it ensures that there are no dead corners at the bottom of the pot, further improving the quality of homogeneous emulsification. 4. The motor can be controlled by a variable frequency speed regulator through a variable frequency speed control device to achieve stable speed and strong torque. 5. The deceleration device adopts a cycloidal pinwheel reducer, and the lubricating oil uses 2L-2 lithium based grease. 6. The upper sealing device adopts a single end mechanical seal (sealing liquid uses glycerin). 7. The homogenization device adopts specially designed double end mechanical seals and skeleton oil seal seals to achieve ideal vacuum environment.

　　8. The emulsifying pot body is a three jacket structure, and the parts of the inner pot that come into contact with the material are made of imported stainless steel materials. The inner surface is mirror polished to 300EMSH (sanitary grade) to ensure product quality. The outer insulation layer is filled with PU insulation cotton to reduce energy consumption. There are sight glasses and vacuum sight glasses with scraper on the pot lid, spice hopper, filter, vacuum pressure gauge, etc.

　　9. All heating, cooling, stirring, homogenization control buttons and temperature measuring instruments are centralized on the control cabinet panel, making operation convenient and reliable. 10. The dissolution pot is configured according to user requirements for oil and water, and the jacket heating steam valve is manually operated. Electric heating activates the heating button. The upper vertical high shear homogenizer emulsifier or ordinary stirring device is used to uniformly heat animal materials.

　　11. This equipment is equipped with a hydraulic lifting system and an electric lifting system, which is easy to operate and can effectively emulsify materials under closed conditions. Ordinary fixed equipment does not have this lifting system.

　　What are the characteristics of a homogenizer emulsifier? It is loved by a large number of consumers for its very stable performance and mature process. Meanwhile, the homogenizer emulsifier is also one of the widely used production equipment. When the homogenizer emulsifier is working, it mainly relies on the reciprocating motion of the plunger. The pump body has a one-way valve seat, the opening and closing of the sealing core, and the adjustment of the inner valve head of the valve body. The very small gap between the valve seat is effectively controlled, forming a very strong high-pressure energy. The material can be homogenized and emulsified under various composite forces such as turbulence, shear, collision, and cavitation in an instant. The design of the homogenizer emulsifier is very innovative and comprehensive, with reliable performance and a wide range of applications. It is mainly an ideal equipment for the very fine processing of various industries such as food and beverage, medicine, and chemical oils and fats.

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• Glass emulsifier