High shear emulsifier soap production line

Description :

　　The principle of intermittent high-speed homogenizer emulsifier: High shear dispersion emulsification is the efficient, fast, and uniform distribution of one or more phases into another continuous phase, and in general, the phases are immiscible with each other. Due to the high tangential velocity generated by the high-speed rotation of the rotor and the strong kinetic energy brought by high-frequency mechanical effects, the material is subjected to strong mechanical and hydraulic shear, centrifugal extrusion, liquid layer friction, impact tearing, and turbulence in the narrow gap between the stator and rotor. As a result, the immiscible solid, liquid, and gas phases are instantly uniformly and finely dispersed and emulsified under the joint action of corresponding mature processes and appropriate additives. After high-frequency cycling, stable high-quality products are finally obtained.

　　The principle of emulsifier has the characteristics of stable operation, low noise, convenient cleaning, flexible maneuverability, and continuous use. It is applied to any process that requires stirring, homogenization, crushing, suspension, and dissolution, such as cosmetic emulsions and emulsions. Among them, vacuum homogenizer emulsifier and high shear emulsifier are new emulsifier products with world advanced level that have entered mass production in recent years.

　　The ultra-high speed high shear homogenizer emulsifier is a device that efficiently, quickly, and uniformly transfers one or more phases (liquid, solid) into another immiscible continuous phase (usually liquid). When the fineness of one or more materials reaches the micrometer or even nanometer level, the system can be considered homogeneous. When external energy is input, the two materials recombine into a homogeneous phase. The high shear homogenizer, due to the strong kinetic energy brought by the high tangent speed and high-frequency mechanical effect generated by the high-speed rotation of the rotor, makes the materials subject to intense mechanical and hydraulic shearing, centrifugal extrusion, liquid layer friction, impact tear and turbulence in the narrow gap between the stator and rotor, forming suspension (solid/liquid), lotion (liquid/liquid) and foam (gas/liquid). The high shear homogenizer instantly disperses and emulsifies immiscible solid, liquid, and gas phases uniformly and finely under the combined action of corresponding processes and appropriate additives. Through the cyclic operation of the high-frequency pipeline high shear dispersion homogenizer, stable high-quality products are finally obtained.

　　The emulsifier is a new product developed by our factory based on German technology. Referring to the professional technology manufactured in Germany, the homogenizer head ensures high shear frequency, small dispersed particles, and outstanding quality through precise data theory, unique design and manufacturing processes. The characteristics are: improved on the basis of introducing equipment, it is currently an essential equipment for the production of emulsions and cream products in China. The design is reasonable, the process is advanced, and all technical parameters can be compared with similar products in the 1980s internationally. It has more than twice the shear frequency of the TE-3 vacuum homogenization pot homogenization system in Italy and the YQ vacuum homogenization pot homogenization system in Japan. After material homogenization, it is delicate, uniform, and has particularly good brightness.

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• High shear emulsifier