Emulsifier cream production line

Description :

　　High shear homogenizer emulsifier

　　The application of emulsifiers is not limited to emulsification alone. Due to its unique shear effect, it crushes and impacts the powder particles in the liquid to refine them to the desired particle size, allowing the solid matter to be fully mixed into the liquid and form a relatively stable suspension. This process is called dispersion. Of course, like emulsifiers, the stability of the suspension can be enhanced by adding dispersants. When a solid substance can be completely dissolved by a liquid after a certain period of contact, the small particles formed by shear and impact will be dissolved faster by the liquid because their specific surface area has increased many times.

　　When people become accustomed to obtaining fine particles through high-pressure homogenizers (compression, instantaneous release of high pressure, jet impact), refinement is equated with homogenization. Therefore, the role of emulsifiers in material refinement and thorough mixing is the process of homogenization. So, we can also refer to the emulsifier as a homogenizer. For ease of distinction, it can generally be referred to as a high-speed or high shear homogenizer, so there are many names for emulsifiers: high shear emulsifier, high shear homogenizer, high shear dispersing emulsifier, high shear homogenizing emulsifier, high shear homogenizing dispersing emulsifier.

　　Emulsifier has been favored by a large number of consumers for its very stable performance and mature process. At the same time, it is also one of the widely used production equipment. The working principle of an emulsifier is mainly to efficiently, quickly, and uniformly transfer a phase or even liquids and solids between multiple phases into another immiscible continuous phase. It is usually a device for the liquid process. When the fineness of one or more materials reaches the micrometer or even nanometer level, the system can be considered homogeneous. When external energy is input, the two materials recombine into a homogeneous phase. The high shear homogenizer is mainly due to the very fast running of the rotor, which produces the very high speed of the tangent line and the very high frequency of the mechanical effect, and also brings very strong kinetic energy, so that the materials can be subjected to very strong machinery in the very narrow gap between the stator and the rotor, as well as a variety of comprehensive effects such as hydraulic shear, liquid layer friction, centrifugal extrusion, impact tear and turbulence, gradually forming suspension, lotion and foam. The high shear homogenizer enables the solid, liquid, and gas phases that are immiscible with each other to be instantly and uniformly dispersed and emulsified under the joint action of relatively mature processes and appropriate additives. It also undergoes high-frequency high shear dispersion and emulsification cycles, resulting in highly stable and high-quality products.

　　The high shear homogenizer emulsifier has a unique stator rotor structure, which generates shear forces that subject the material to strong mechanical and hydraulic shear, centrifugal extrusion, liquid layer friction, impact tearing, and turbulence in the gap between the stator and rotor, rapidly reducing droplet size, making emulsification more stable, and dispersion more uniform. The high shear dispersing emulsifier installed at the bottom of the container can provide a large processing capacity range inside the kettle and adapt to the dispersion, emulsification, homogenization, mixing, etc. of various materials.

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