Zhongyi Long PET Bottled Tea Beverage Equipment Zyl4000 Health Beverage Production Line Processing Customization

Description :

　　PET Bottled Tea Beverage Equipment Zyl4000 Health Beverage Production Line

　　The entire equipment process for fruit juice drinks includes the following pre-treatment system for raw fruits: ① Surfing cleaning machine: used for cleaning raw fruits; ② Fruit selection platform: manually select good fruits and remove unqualified ones; ③ Crusher: Cut fruits into small pieces to increase juice yield; ④ Juicer; ⑤ Vibration filter: removes residue from juice, belonging to coarse filtration; ⑥ Enzyme inactivation device: In order to prevent juice from undergoing discoloration due to oxidation or fermentation caused by microbial action, the juice is rapidly heated to 80-85 ℃, subjected to enzyme inactivation, and cooled to 55 ℃ before adding enzyme preparation; ⑦ Enzymatic hydrolysis tank; ⑧ Clarification jar: The process of removing all suspended solids, fruit pulp particles, colloidal substances, and other sediment from fruit and vegetable juice by adding a clarifying agent. To shorten the clarification time, the clarifying agent can be added and stirred for about 30 minutes before the enzymatic hydrolysis is completed, and then allowed to settle for clarification; ⑨ Vertical pressure filter: fine filtration to obtain clarified juice. Ingredient system: ① Steaming sugar pot (electric heating sugar pot consumes electricity); ② Ingredient tank: Add clarified original juice and other additives in order to prepare the finished beverage; ③ Dual filter: filters impurities incorporated during the ingredient process; ④ Vacuum degassing machine: prevents oxidation of juice, bubbles during filling, and other issues to ensure the quality of juice beverages; ⑤ High temperature instant: Within a few seconds, maintain the flavor and nutrition of the juice beverage; ⑥ Hot and cold cylinders: Preheat to prevent backflow of beverages during the hot filling process if the temperature does not reach around 85 ℃ (hot filling temperature). CIP cleaning system: CIP stands for clean in place or in place cleaning. It is defined as the method of using high-temperature, high concentration cleaning solution to apply strong force to the device without disassembling or moving the device, to clean the contact surface with food. CIP has the following advantages: (1) it can maintain the cleaning effect; (2) Save operation time and improve work efficiency, save labor and ensure simple operation, save cleaning water and steam; (3) Stable hygiene level, saving the amount of cleaning agents used; (4) Production equipment can be scaled up and has a high level of automation; (5) Increase the durability of production equipment. Filling system: The bottle flushing part is mainly composed of a bottle clamping head, an upper disc, and a guide rail. The bottle clamping head rotates with the upper disc, opens the bottle mouth with a shaped plate, clamps the filling bottleneck, flips 180 degrees according to the guide rail, flushes and drips dry, and then flips 180 degrees. The filling part mainly consists of a water tank, a filling valve, and a guide

　　Composed of rails, card bottle lifting devices, etc. The filling machine is fed into the bottle tray, which supports the bottleneck and rotates together with the water tank. It slides up on the guide rod along the guide rail to open the filling valve for filling. After filling, it descends and disengages from the filling valve, and the filling valve closes on its own. The bottles are sent out of the filling machine with the card bottle board. The capping part consists of three main components: a capping machine, a capping machine, and a capping machine. The lid organizer is divided into two types: ordinary lid and sports lid. This device is compatible with both types of lid for sealing purposes. It is fed in by the card bottle board, the card cap is completed, and after screwing the cap, it is sent out by the card bottle board. Bottle pouring machine: a specialized equipment for hot filling production lines developed according to the process characteristics and needs of the hot filling production line. This equipment tilts the filled and sealed products, uses the high temperature of the products themselves, and within a specified time, performs secondary sealing on the bottle caps and softens the sealing gasket of the bottle caps to improve the sealing degree between the bottle caps and the bottle body, ensuring the quality of the products. Characteristics of bottle pouring machine (juice concentrate pouring equipment): 1. At the required temperature, it takes about 30-40 seconds, and the time can also be adjusted according to needs. 2. The bottle is tilted 100 degrees to ensure that the foam is in the bottle cap; 3. Rack: Made of 304 stainless steel body and adjustable feet made of engineering plastic, it has a beautiful, clean and hygienic appearance. 4. Conveyor chain plate: Imported polymer material heat-resistant and anti-skid chain plate is used to ensure the smooth operation of the bottle. 5. Power system: The brand's main motor and gearbox ensure the overall performance of the machine. Spray cooling machine: It adopts a three-stage or multi-stage treatment of circulating hot water spray, warm water pre cooling, and cold water cooling, and the cooling time is variable frequency speed regulation according to user needs, with automatic control and automation. Applied to various bottled and canned beverages, canned fruits and vegetables, etc., it can also be used for cooling tea drinks in PET bottles and warming carbonated drinks. Packaging system: ① Lamp inspection equipment ② Blow dryer: Blow dry the bottle body for easy labeling at the back ③ Labeling machine (labeling machine can also be used according to the bottle type) ④ Inkjet printer: Print production date ⑤ Fully automatic film packaging machine: Collective packaging of fruit juice beverages

• PET bottled tea beverage equipment