Customized PET bottled herbal tea beverage equipment, easy to pull can beverage production line, free installation and debugging

Description :

Customized PET bottled herbal tea beverage equipment, easy to pull can beverage production line, free installation and debugging

1、 Characteristics of production equipment for Zhongyilong herbal tea beverage production line:

　　1. The main structure is made of 304 or 316L stainless steel;

　　2. Integrate Italian technology and comply with European standards;

　　3. Compulsory circulation evaporator energy-saving design (energy recovery), improving energy utilization efficiency and greatly reducing production costs;

　　4. We can provide semi-automatic and fully automatic production lines for customers to choose from based on their actual needs;

　　5. Excellent quality of terminal products;

　　6. High production efficiency, flexible production, and the ability to customize production lines according to customers' actual needs;

　　7. The low-temperature vacuum falling film concentration evaporator greatly reduces the loss of flavor substances and nutrients;

　　8. Adopting fully automatic PLC control to reduce production labor intensity and improve production efficiency;

　　9. Independent control system to monitor various processing sections and systems.

2、 Process flow of herbal tea beverage production line:

Raw water - raw water tank - booster pump - multi-media filtration - activated carbon filtration - security filtration - blending - precision filtration - filling and sealing - cage loading - sterilization - cage unloading - empty tank, metal detection - air drying - coding - packing - palletizing - finished product.

Processing and sorting technology of herbal tea beverage production equipment

The fruits transported to the factory are transported by hand, machinery, or hydraulic transmission through a sink or conveyor belt to the washing and sorting area. After removing surface impurities from fruits, they are classified manually or through electronic systems. Usually, fruit pretreatment involves the integration of a series of processes such as peeling, removing nuclei, crushing, slicing, antioxidant treatment and purification, as well as additional grading and classification.

Beverage production line - dehydration operation

Removing moisture from fruit juice can turn it into a concentrated juice product. The specific dehydration method depends on the required product. The high quality of the product can be obtained through dehydration, color preservation, and sensory quality improvement of fresh fruits.

Beverage production line - sterilization and filling

Commercially sterilize fruits through a sealed sterile operating system, and then cool them to ambient temperature in a sterile state.

Introduction to the Hot Filling Machine Process for Juice and Tea Beverages

Juice and tea beverages are usually filled using two methods: high-temperature hot filling and cold aseptic fillingDue to various constraints, domestic enterprises generally adopt the former. The process requirements for making juice and tea beverages are strict. From the comprehensive comparison of PET bottle filling technology, production line operability, beverage quality, etc., choosing hot filling process is more economical and reliable. Hot filling requires juice and tea beverages to be maintained at a constant temperature between 85 ℃ and 95 ℃ after being subjected to UHT instantaneous ultra-high temperature, and to be filled in a short period of time, which belongs to high-temperature filling. Generally, carbonated carbonated beverages are filled in a positioning or quantitative manner, and there is always a certain distance between the material and the bottle mouth. Juice and tea beverages, especially those produced with original flavor, require full mouth filling of materials, that is, filling until the bottle is full, so as to minimize residual air in the bottle and ensure that the beverage itself is not easily oxidized, thereby maintaining its quality for a long time. Due to the need for high-temperature filling and full mouth filling functions in hot filling, an automatic circulation system is required to facilitate low-temperature material circulation heating and CIP circulation cleaning.

Hot filling should have the following functions:

Bottle mouth filling and conveying. When heat-resistant PET bottles are filled at high temperatures, the biaxially stretched PET will shrink when heated, with a shrinkage rate of generally 1% to 3%. However, the strength of the bottleneck area requires the use of a reasonable positioning method for the bottle neck during filling to avoid deformation of the bottle body due to external forces. At the same time, the fully filled beverage is conveyed through the bottle mouth, which can prevent the bottle body from being affected by vibration and the overflow of squeezed materials.

Full mouth filling. At present, there are two commonly used filling methods for hot filling machines in China. One is similar to the models of TECH-ITAL and PROCO MAC companies in Italy, where the inlet and reflux channels of the filling valve are opened and closed step by step; Another type is similar to models from Taiwanese companies, where the inlet and return channels of the filling valve are opened and closed synchronously. On the basis of fully digesting and absorbing foreign technologies, we have developed and designed a hot filling machine filling valve by drawing on the strengths of others. There are two material filling ports for the filling valve, located at the bottom of the valve core, so that the head of the valve core occupies very little space at the bottle mouth. During filling, the filling valve is inserted into the interior of the bottle mouth. When filling is about to end, due to the step-by-step and sequential closure of the inlet and reflux channels of the filling valve, the volume occupied by the valve is replenished by the beverage in the reflux channel. This way, the entire bottle can be filled with beverage, that is, full mouth filling. Similarly, our filling valve requires adjusting the sealing gasket to achieve liquid level filling.

3、 HenanZhongyi LongMechanical Equipment Co., Ltd. provides various complete sets of juice beverage production lines, carbonated beverage production lines, purified water production lines, mineral water production lines, grape wine production lines, bottled water production lines, fruit wine production lines, various alcohol filling lines, edible oil filling lines, milk filling aluminum foil sealing machines, bottled yogurt filling machines, dairy production machinery, beverage production machinery equipment, beverage production lines, etc. After more than ten years of unremitting efforts, our company has grown and developed. We will continue to focus on technology, absorb advanced technology and experience from both domestic and foreign sources, actively innovate, and align with international standards to provide a wide range of customers with the necessary processes, equipment, and services. Representative production line projects of the company include various beverage production lines, complete sets of beverage packaging equipment, fruit vinegar production lines, Portuguese soy milk production lines, and other system production lines. Welcome new and old customers to make good use of local resource advantages, such as fruits, herbaceous plants, high protein, fungi and other resources, which can be used to make beverage production lines.

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• PET bottled herbal tea beverage equipment