Design of a 4000 bottle pure water production line project in Henan, equipped with a complete set of small bottle water processing equipment, sold by Zhongyilong

Description :

　　Design of 4000 bottle pure water production line project, Hebei small bottle water complete processing equipment manufacturer sales:

　　A high-tech filling equipment that integrates microcomputer (PLC) programmable control, photoelectric sensing, and pneumatic execution. This model is specifically designed for filling bottled water. Filling measurement, no bubbles, no dripping. Suitable for filling various bottle types (including irregular bottles) ranging from 50-1000ml.

　　1、 Advanced design

　　The bottle filling machine is suitable for filling containers of different specifications and can switch filling specifications within minutes.

　　Short filling cycle and high production capacity.

　　Changing the filling specifications does not require adding spare parts, only adjustments can be made to complete it.

　　Users can choose the filling quantity based on their production capacity to determine the number of filling heads.

　　Touch operated color screen, which can display production status, operating procedures, filling methods, etc. The screen is intuitive, the operation is simple, and the maintenance is convenient.

　　Each filling head is equipped with a bottle stopper to ensure accurate alignment of the injection material.

　　2、 Unique filling method

　　The design adopts a linear grouping method for bottle entry and exit, which expands the filling function. Containers of various shapes can be effectively filled in this equipment.

　　Choose internationally advanced gas filling valves to ensure no dripping or salivation during the filling process.

　　Powerful PLC software support enables ideal filling operations.

　　Human machine friendly interface, all operations are completed on the touch sensitive color screen.

　　3、 Measurement Control

　　Fixed channel parameters are used for filling, and filling time is controlled to achieve different measurements of filling.

　　The filling time of the pneumatic valve can be set to 0.01 seconds, which can control the measurement degree within ± 1% error range, reduce unnecessary material loss, and improve user economic benefits.

　　The measurement of each filling head can be adjusted separately to achieve consistency in filling measurement.

　　This machine is set with bottle feeding technology program, no bottles, and no filling if the counting is not accurate. Filling only starts when the number of bottles recorded by the counter matches the set number of bottles to be filled.

　　The filling amount can be initially adjusted to the desired filling amount, and then fine tuned to achieve the desired filling measurement accuracy.

　　The design of the 4000 bottle purified water production line project includes the following two packaging forms:

　　The production models of small bottle bottled water include 2000 bottles per hour, 5000 bottles per hour, 8000 bottles per hour, and 10000 bottles per hour. 15000 bottles per hour. 20000 bottles per hour. 36000 bottles per hour.

　　The PET bottle production equipment consists of a complete set of filling and packaging production lines, including a water treatment system, an automatic bottle blowing machine, a wind conveyor line, a cap sterilization machine, a cap cleaning machine, a three in one bottle flushing, filling, and capping machine, a drying machine, a labeling machine, a coding machine, a palletizing machine, a winding machine, a solid bottle conveying system, a box conveying system, and an electrical control system. Optional equipment: automatic bottle sorting machine or manual bottle sorting system, full/semi-automatic bottle washing machine, labeling machine, cardboard packaging machine, nitrogen adding machine, etc. Production capacity: Our company has formed a complete series of product lines, with a supply capacity ranging from 4000 bottles/hour to 48000 bottles/hour (calculated based on 500ml PET bottles).

　　Composition of 3-gallon and 5-gallon packaging production equipment: including water treatment system, automatic bottle blowing machine, power conveyor line, cap sterilization machine, cap cleaning machine, cap removal machine, bucket external brush machine, internal brush machine, bottle washing filling capping host, steam shrinkage machine, inkjet printer, bucket bagging machine, palletizer, solid bottle conveying system, electrical control system, and a complete set of filling and packaging production lines. Optional equipment: labeling machine, semi-automatic cap removal brush bucket machine, etc. Production capacity: Our company has formed a complete series of product lines, with a supply capacity ranging from 300-3600 barrels per hour. For speeds below 1000 barrels per hour, linear injection is generally used; A speed of over 1000 barrels per hour is generally achieved through rotary injection.

　　Production process of 4000 bottles of purified water production line: raw water → raw water tank → raw water booster pump → quartz sand filter → activated carbon filter → cation softener → precision filter → high-pressure pump → reverse osmosis host → production water → ozone generator → pure water tank → filling system → commercial standard system → packaging system → palletizing system

　　The mineral water production line consists of the following three parts:

　　① Water treatment system: quartz sand, activated carbon, sodium ions, ultrafiltration, hollow fibers, ultraviolet sterilization.

　　② Bottle blowing and filling system: bottle blowing machine, bottle sorting machine, capping machine, filling machine, lamp inspection equipment

　　③ Mineral water packaging system: inkjet printer, blow dryer, labeling machine, film wrapping machine, palletizer.

　　Detailed introduction to the performance characteristics of the 4000 bottle purified water production line equipment:

　　1. Multi functional bottle blowing machine: The entire machine is operated through a touch screen to achieve human-machine dialogue. Specially designed secondary blowing system ensures stable quality of bottle molding. The heater adopts a four stage infrared temperature control and a digital automatic voltage stabilization temperature control system, which can set the corresponding heating temperature according to different bottle preforms of the user. It has the characteristics of reasonable structure, small footprint, low power and gas consumption, and strong stability.

　　2. Bottle sorting machine: PLC control combined with variable frequency speed regulation ensures synchronous operation of the entire production line. Adopting a three time recommendation bottle dispensing mechanism to improve bottle dispensing efficiency. The unique design of the bottle dropping component adapts to bottles of different lengths. The bottle extraction wheel is equipped with a bottle jam detector. The umbrella shaped tower is equipped with detectors that control the storage volume of bottles in the main engine compartment by starting and stopping the hoist. The reverse bottle is connected to the bottle mouth of the air duct during the bottle extraction wheel to prevent the bottle from getting stuck halfway. The bottle dispensing area is controlled by a synchronous belt and star wheel to ensure stable dispensing without bottle tipping or squeezing. The whole machine adopts a centralized lubrication system for fixed-point, timed, and quantitative lubrication.

　　3. Water treatment equipment: Using original American nanofiltration membranes (such as RO membranes for mineral water), the water source can be groundwater or tap water, ensuring that the effluent quality meets national mineral water standards. This system includes (raw water tank, water treatment, sterilization equipment, pure water tank, etc.)

　　4. Empty bottle air delivery system: The air duct conveyor line is designed for conveying empty PET bottles of various shapes and sizes. Modular design, easy and fast installation of air ducts and layout of workshop production lines. Different conveying methods can be designed for bottles of different specifications. Control the conveying speed by adjusting the wind pressure and speed.

　　5. Bottle cap cleaning machine: Rinsing bottle caps with liquid medicine can solve the problem of dust generated during transportation and storage of bottle caps.

　　6. Three in one mineral water filling machine: The mineral water production line integrates flushing, filling, and capping, using star wheel rotation technology. The air duct is directly connected to the bottle feeding wheel, and the bottle transmission adopts full process bottleneck technology. Changing the bottle shape does not require adjusting the equipment height. Based on 500ml PET bottles, the output of the bottled water filling machine can reach 2000 to 36000 bottles per hour. All parts are fully automated for processes such as bottle washing, filling, and sealing. The three in one unit completes the three processes of bottle washing, filling, and sealing in one go, with minimal bottle wear and accurate and stable transmission.

　　7. Bottle body water blower: A high-pressure fan blows air, causing high-speed air to spray out from the narrow slit and blow away residual water droplets on the bottle body. The slit is arranged in an inclined manner, and all sides of the bottle can be blown by high-speed winds. Modular design of labeling equipment for static cutting. Adapt to various bottle shapes and bodies.

　　8. Laser coding machine: safe, non-toxic, no consumables, * - shaped marking. Energy saving and energy-saving.

　　9. Membrane packaging machine: Adopting imported PLC automatic control, human-machine interface, accurate tracking, secondary packaging entering state, eliminating bottle shortage and pouring, and flexible adjustment. Adjustable hot air circulation structure, suitable for various heat shrink films (including color printing), with fast and easy film replacement.

　　10. Packing machine: After dividing the bottles and cans into separate piles, they are lifted by a vacuum gripper and then lowered into an open cardboard box; The boxing machine can be equipped with an unboxing machine and a sealing machine before and after, or it can be manually opened and sealed.

AfterSalesService :

• Pure water production line