Zhongyilong Glass Bottle Juice Beverage Filling Production Line Taihang Mountain and Water Peach Juice Processing Equipment

Description :

　　Glass bottle juice beverage filling production line, Taihang Mountain water peach juice processing equipment, complete beverage production line, honeysuckle beverage production line, apple lychee papaya beverage production line, complete beverage production line, honeysuckle beverage production line, apple lychee papaya beverage production line, complete beverage production line, gold and silver flower beverage production line, apple lychee papaya beverage production line

　　This machine combines the functions of flushing, filling, and sealing into one body, achieving automation throughout the entire process. It is suitable for filling juice drinks, fruit tea drinks, mineral water, purified water, and other non carbonated beverages in high-temperature resistant polyester bottles. The machine is made of SUS304 material, and the main components are precision machined by CNC machine tools. The machine uses advanced photoelectric detection to check the operating status of each component, with a high degree of automation and a simple human-machine interface display screen

　　Main performance of the equipment:

　　1) The bottle is fed with an air delivery device and a hanging card bottleneck method, which allows for fast bottle loading without causing deformation of the bottle.

　　2) The flushing bottle mouth adopts advanced bottleneck technology to avoid contact with the threaded mouth, making it more hygienic. All bottle transportation uses bottleneck technology, and changing the bottle shape does not require adjusting the height, only changing the diameter related protective plate of the bottle body.

　　3) The filling adopts valve lifting technology, and the filling valve adopts a new micro pressure filling principle for accurate quantification.

　　4) The screw cap adopts the catch and turn screw cap technology introduced from France, and the lid sorting device is installed at a low position and horizontally fed.

　　5) The host PLC and frequency converter are both used, such as Mitsubishi and Omron from Japan.

　　The glass bottle juice beverage filling production line, Taihang Mountain Peach Juice processing equipment, PET bottle three in one machine integrates washing, filling, and sealing. It is developed based on advanced foreign technology and according to the filling process requirements of tea, juice, and other beverages. The filling temperature is generally around 82-85 degrees Celsius for liquids.

　　Key Features:

　　(1) The machine has a compact structure, a complete control system, easy operation, and a high degree of automation;

　　(2) Changing the bottle shape only requires replacing the star wheel and arc-shaped guide plate of the cap part;

　　(3) All parts in contact with the material are made of stainless steel, with no dead corners in the process and easy to clean;

　　(4) Using high-speed filling valves, the liquid level is accurate and there is no liquid loss, ensuring the requirements of the filling process;

　　(5) The sealing head adopts a magnetic constant torque device to ensure the quality of the sealing and will not damage the bottle cap;

　　(6) Adopting an efficient lid system with complete self-control and protection devices;

　　(7) Equipped with comprehensive overload protection devices, it can effectively protect the safety of equipment and operators;

　　(8) The control system has functions such as production speed control, missing cap detection, automatic bottle stop, and output counting;

　　(9) Main electrical components are MITSUBISHI, SCHNEIDER and other products from Japan, and pneumatic components are Airtac products from Taiwan, China;

　　(10) The whole machine operation adopts advanced touch screen control, which can achieve human-machine dialogue operation.

　　Glass bottle juice beverage filling production line, Taihang Mountain Peach Juice processing equipment, technical and structural characteristics

　　a. Bottle flushing section:

　　This machine is a rotary bottle washing machine, mainly used for washing new bottles of beverages, water and other products. Then send the bottle to the filling machine for product filling.

　　PET bottles are fed into the equipment by a bottle sorting star wheel, clamped by a clamp and flipping mechanism, and then turned downwards. After rinsing with sterile water and draining, they are automatically flipped upwards and transported to the filling machine by a bottle discharge star wheel. The main structure of the equipment, the parts in contact with the flushing medium, and the external protective cover are all made of stainless steel material; Open gear transmission.

　　A brand new stainless steel clamp with a simple structure and easy adjustment; Less contact area with the bottle mouth, effectively avoiding secondary contamination of the bottle mouth

　　The bottle washing machine is equipped with a water collection tray to recycle the bottle washing water

　　When flushing bottles, the flushing volume per bottle is 105ml/s (at 0.25MPa)

　　b. Filling section:

　　The filling part realizes the filling of materials into the washed bottles sent by the bottle washing machine.

　　The filling machine is designed by our company, and the filling valve has independent intellectual property rights. It uses the principle of pressure filling and negative pressure reflux.

　　The filling valve adopts a pressure filling negative pressure reflux method, which is fast and sensitive to filling, and has high filling liquid level accuracy. There is no spring inside the valve, and the material does not come into contact with the spring, which is beneficial for cleaning the inside of the valve. To ensure the filling process and temperature, the filling valve keeps the material in a micro reflux state when there are no bottles or when the machine is stopped.

　　The filling cylinder adopts a full cylinder method to ensure stable pressure inside the cylinder.

　　The whole machine has a complete CIP cleaning interface.

　　Adopting a dual guide rod bottle lifting structure to ensure stable bottle lifting and alignment.

　　The main transmission adopts gear transmission and open combination transmission, which has high efficiency, low noise, long service life, easy maintenance, and sufficient lubrication. The main motor speed of the machine is controlled by a frequency converter, and this machine adopts stepless frequency conversion speed regulation.

　　The bottle guide system has a simple structure and can be quickly and conveniently changed according to the bottle type. The whole machine adopts a bottleneck structure for conveying.

　　The whole machine is automatically controlled by PLC, and faults such as bottle blockage and missing caps are displayed online.

　　The key components and electrical components of this machine are imported products.

　　c. Twisting the lid:

　　The capping part will be used to screw the caps sorted by the capping machine onto the bottles that have already been filled, and then transported to the subsequent process by the conveyor chain.

　　The capping machine drives the rotating disc to rotate through a reducer. Remove the lid from the hopper through the outlet under the action of centrifugal force. There is a positive and negative lid separation device at the exit. When the reverse lid passes by, it automatically falls into the return pipeline and is blown into the hopper by wind power. Only the front cover can smoothly enter the slide, and the amount of cover in the hopper is automatically detected by a photoelectric switch to control the cover conveying machine, ensuring that the bottom cover achieves the best effect. When the cover enters the slide, it can smoothly enter the feeding cover plate. To prevent accidents, an anti reverse cover dial is also installed on the slide to ensure that the cover entering the feeding cover plate is correct. A pair of photoelectric switches are also installed on the slide to immediately stop the host when no cover is detected. In order to effectively remove damaged covers without anti-theft rings and residual covers when cleaning the hopper, there is a movable outlet directly opposite the hopper outlet to meet this function.

　　The screw cap is a magnetic screw cap with overload protection function, and the screw cap torque is stable and reliable. There is no phenomenon of gnawing, high lid, crooked lid, or curled edge on the cover.

AfterSalesService :

• filling production line