Zhongyilong provides a complete set of beverage production equipment for small and medium-sized cranberries in the juice beverage production line

Description :

　　1、 Provide a complete set of beverage production equipment for small and medium-sized cranberries in the juice beverage production line:

　　Fruit juice beverages that can be made refer to beverages made from substances containing fruit juice. Currently, fruit juice beverage packaging is divided into PET bottles, glass bottles, cans, and other packaging. There are also many fruit juice beverages on the market, generally divided into two types: blended fruit juice beverages made from fruit juice powder or fruit juice granule powder. Freshly squeezed fruit juice: By extracting all the ingredients of the original fruit through fresh pressing, without adding any additives, the taste is pure. This type of juice can also be called authentic juice. Another type is to process the raw fruit and mix it with water to make a beverage, which can be stored for more than 3 months.

　　After the pre processing is completed, the filling production of beverages such as mango juice can be carried out. Before use, the bottles are rinsed inside, using filtered sterile water to wash away dust and other foreign objects. As mango juice and other beverages substitute for certain viscous types, traditional atmospheric pressure filling methods are prone to awkward slow filling situations. Shiwei Machinery uses a main engine's acceleration device and micro negative pressure filling. Through the external connection of the filling machine to the reflux tank and vacuum pump, high-speed filling is achieved

　　The materials of fruit juice beverages often have a certain degree of viscosity. In order to improve the filling speed, we use negative pressure filling and vacuum pumping to extract pressure. The air decreases, and the beverage gradually fills the entire bottle. The filling tank is customized according to the characteristics of fruit juice drinks. Nowadays, in order to reduce sterilization costs, improve the shelf life and hygiene safety of fruit juice drinks, high-temperature filling is used. The liquid tank can withstand high temperatures of 75-95 degrees Celsius, and the filling valve is also a high-temperature resistant valve with an automatic reflux system, which returns the low-temperature beverage to the mixing system for automatic heating.

　　The material of PET bottles for juice drinks also needs to be high temperature resistant. The lid is made of PE or above material, which can withstand high temperatures without deformation. At the same time, the material belongs to the environmentally friendly food type. The screw cap adopts a adjustable torque high-speed screw cap head. The bottle mouth of juice drinks is usually larger, so the screw cap size is also larger than that of ordinary bottles, and the requirements for screw cap performance are higher. The manufacturer can make equipment adjustments according to customer requirements before leaving the factory, which is convenient for customers to use directly at the factory without debugging. The screw cap is made of 304 stainless steel material and meets hygiene standards.

　　2、 Introduction to the complete set of beverage production equipment for small and medium-sized cranberries in the juice beverage production line:

　　Integrating filling and sealing, driven by a transmission motor. It has the advantages of high automation, compact structure, beautiful appearance, convenient operation and maintenance, safety and reliability, and continuously adjustable production capacity. It is currently an ideal carbonated beverage filling production equipment in China. This device is mainly used for filling and sealing carbonated beverages such as round or irregular PeT and polyester bottles. The main electrical components of this machine are all imported products, and the electrical control adopts PLC computer control. The main motor adopts frequency conversion control.

　　The beverage filling production line equipment adopts a bottleneck suspension working state design and uses filling valve lifting to meet the requirements of hot filling technology below 95 degrees. It adopts advanced technologies such as human-machine interface touch screen control, PLC computer control, and frequency converter control. The parts in contact with the materials are all made of SUS304 stainless steel material. The main motor, reducer, main bearings, seals, electrical components, and pneumatic components of the whole machine are all made of manufacturer's products.

　　3、 Provide a complete set of beverage production equipment for small and medium-sized cranberries in the juice beverage production line. Process:

　　Bottle air supply

　　1. The bottle feeding method is directly connected between the air duct and the bottle feeding wheel.

　　2. Equipped with pneumatic bottle stopper device.

　　Bottle flushing section

　　This machine is a rotary bottle washing machine, mainly used for washing new bottles of beverages, water and other products. Then send the bottle to the filling machine for product filling. PET bottles are fed into the equipment by a bottle sorting star wheel, clamped by a clamp and flipping mechanism, and then turned downwards. After rinsing with sterile water and draining, they are automatically flipped upwards and transported to the filling machine by a bottle discharge star wheel. The main structure of the equipment, the parts in contact with the flushing medium, and the external protective cover are all made of stainless steel material; Open gear transmission. A brand new stainless steel clamp with a simple structure and easy adjustment; The contact area with the bottle mouth is small, effectively avoiding secondary pollution of the bottle mouth.

　　Filling section

　　The filling part realizes the filling of materials into the washed bottles sent by the bottle washing machine.

　　The filling valve adopts a pressure filling negative pressure reflux method, which is fast and sensitive to filling, and has high filling liquid level accuracy. There is no spring inside the valve, and the material does not come into contact with the spring, which is beneficial for cleaning the inside of the valve. To ensure the filling process and temperature, the filling valve keeps the material in a micro reflux state when there are no bottles or when the machine is stopped. The filling cylinder adopts a full cylinder method to ensure stable pressure inside the cylinder.

　　The whole machine has a complete CIP cleaning interface.

　　Adopting a dual guide rod bottle lifting structure to ensure stable bottle lifting and alignment.

　　The main transmission adopts gear transmission and open combination transmission, which has high efficiency, low noise, long service life, easy maintenance, and sufficient lubrication. The main motor speed of the machine is controlled by a frequency converter, and this machine adopts stepless frequency conversion speed regulation.

　　Spiral cover part

　　The capping machine drives the rotating disc to rotate through a reducer. Remove the lid from the hopper through the outlet under the action of centrifugal force. There is a positive and negative lid separation device at the exit. When the reverse lid passes by, it automatically falls into the return pipeline and is blown into the hopper by wind power.

　　Only the front cover can smoothly enter the slide, and the amount of cover in the hopper is automatically detected by a photoelectric switch to control the cover conveying machine, ensuring that the lower cover achieves the desired effect. When the cover enters the slide, it can smoothly enter the feeding cover plate. To prevent accidents, an anti reverse cover dial is also installed on the slide to ensure that the cover entering the feeding cover plate is correct. A pair of photoelectric switches are also installed on the slide to immediately stop the host when no cover is detected.

　　In order to effectively remove damaged covers without anti-theft rings and residual covers when cleaning the hopper, there is a movable outlet directly opposite the hopper outlet to meet this function.

　　control system

　　1. PLC automatically controls the entire process of the three in one filling machine from bottle inlet to outlet.

　　2. Using touch screen operation, production speed, shift output count, fault category, fault occurrence point, etc. are all displayed on the screen. And it can automatically calculate information such as the time and type of fault occurrence.

　　3. The main electrical components are all products used to ensure excellent performance of the entire machine

　　Provide a complete set of beverage production equipment for small and medium-sized cranberries in the juice beverage production line, mainly used for filling and producing juice beverages in glass bottles. Realize functions such as bottle flushing, filling, and sealing on one machine, with a scientifically reasonable design, beautiful appearance, and easy maintenance. Adopting a spiral rod bottle separation mechanism, it is more stable and reliable, making it easier to change bottle types quickly and labor-saving. The capping system uses main and auxiliary lower cap tubes. The control system adopts a PLC programmable automatic control system to achieve sequential capping of the lower cap tube, and no caps are sent without bottles, which is an upper cap separation system

AfterSalesService :

• Juice beverage production line