Zhongyilong Automation Chestnut Enzyme Production Line 500ml Chestnut Enzyme Processing Equipment Manufacturer

Description :

　　Henan Automated Chestnut Enzyme Production Line 500ml Chestnut Enzyme Processing Equipment (Zhongyilong) - Equipment Introduction:

　　Zhongyilong Machinery is a domestic manufacturer engaged in enzyme production line equipment, with a market share of over 90% in the enzyme equipment industry. It has developed a domestic enzyme fermentation technology patent (MSF composite microbial fermentation technology), which fundamentally solves the problem of ensuring the loss of effective trace elements in raw materials such as fruits, vegetables, and plants. During the fermentation process, the pH value changes with stage fermentation → extraction fermentation → deep fermentation → storage period fermentation → maturation period fermentation. The fermentation effect of bacteria also undergoes a series of changes to complete the enzyme action, biochemical synthesis, and immobilization. The active unit of enzyme, 6 million U, is effectively utilized to adopt small molecule separation technology! And it is recommended to adopt pharmaceutical grade production technology and quality management system! Strictly control the quality of raw materials, personnel, equipment, production process, packaging and transportation in all aspects! And meet the requirements of hygiene quality standards The core technology of enzymes is fermentation strains. The 750ml prickly pear enzyme production line is based on the enzyme technology platform produced in Japan, with completely natural fermentation and pure brewing. Enzymes are carefully selected from over a hundred natural, pollution-free, pesticide free fresh fruits, vegetables, wild vegetables, mushrooms, and other raw materials. After strict selection and washing, high-tech biological extraction technology is used to press them in a scientific ratio. The fermentation process is controlled at a constant temperature and stored in a specially designed sanitary storage tank, sealed and fermented for more than 180 days. Then, the fermented enzyme solution is extracted and mixed with probiotic groups for secondary fermentation. After two fermentations, it is rich in more nutrients that are easily absorbed by the human body. Due to the fact that the temperature throughout the entire production process is controlled below 40 ℃ for natural fermentation and the boiling process is very slow, the enzyme production cycle must exceed one year before it can be filled and packaged.

　　Our factory provides services to a wide range of users

　　1. Process design and equipment layout design for new factories.

　　2. Process design and equipment matching for the renovation of the old factory.

　　4. Provide training for technical workers and production workers in newly established factories, as well as services for product processing technology, processes, and formulas.

　　5. Three guarantees for equipment, reasonable price, timely supply, and dedicated service for friends from all walks of life

　　Henan Automated Chestnut Enzyme Production Line 500ml Chestnut Enzyme Processing Equipment (Zhongyilong) Main Equipment:

　　Select systems, cleaning systems, crushing and pulping systems, fermentation systems (constant temperature fermentation, room temperature fermentation), maturation systems, hot water systems, filtration systems, blending systems, filling systems, packaging systems, conveyor lines, labeling equipment, electrical control systems, etc;

　　1. Composition of PET bottle production equipment: including water treatment system, raw fruit treatment system, blending system, automatic bottle blowing machine, wind conveyor line, UHT temperature sterilization machine, capping and sterilization machine, capping and cleaning machine, bottle flushing, filling and capping three in one machine, bottle pouring sterilization machine, bottle cooling machine, blow drying machine, labeling machine, coding machine, palletizing machine, winding machine, solid bottle conveying system, box conveying system, electrical control system, etc., a complete set of filling and packaging production lines. Optional equipment: automatic bottle sorting machine or manual bottle sorting system, fully/semi automatic bottle washing machine, fully automatic bottle unloading machine, bottle warehouse, labeling machine, carton packaging machine, etc. Production capacity: Our company has formed a complete series of product lines, with a supply capacity ranging from 2000 bottles/hour to 36000 bottles/hour (calculated based on 500mls PET bottles).

　　2. Composition of canned packaging equipment: a complete set of filling and packaging production lines including water treatment system, raw fruit treatment system, blending system, fully automatic can unloading machine, can flushing machine, filling and capping machine, UHT sterilization machine, cold can machine, tank platform, inkjet printer, liquid level detection machine, shrink film packaging machine, solid tank and box conveying system, electrical control system, etc. Optional equipment: cardboard packaging machine, etc. Production capacity: Our company has formed a complete series of product lines, with a supply capacity ranging from 1000 cans/hour to 30000 cans/hour (calculated based on 355ml cans)

　　3. Composition of glass bottling equipment: It is a complete set of filling and packaging production lines, including water treatment system, raw fruit treatment system, blending system, bottle washing machine, bottle preheating machine, UHT ultra-high temperature sterilization machine, capping sterilization machine, filling and capping machine, bottle pouring sterilization machine, cold bottle machine, labeling machine, coding machine, packing machine, palletizing machine, winding machine, solid bottle conveying system, box conveying system, electrical control system, etc. Optional equipment: If it is a new bottle, a fully automatic bottle unloading and stacking machine can be selected. Production capacity: Our company has formed a complete series of product lines, with a supply capacity ranging from 2000 bottles/hour to 36000 bottles/hour (calculated based on 250ml glass bottles)

　　Pre fermentation treatment: Pre treatment includes fruit sorting, crushing, pressing, juice clarification, juice improvement, etc. Crushing and removing stems: Crushing requires that each seed be broken, but the seed and stem cannot be crushed, otherwise the oil esters, glycosides, and some substances in the seed and stem will increase the bitterness of the enzyme. Immediately separate the crushed fruit pulp from the stem to prevent the dissolution of grassy and bitter substances from the stem. There are double roll crushers, drum shaped scraper crushers, centrifugal crushers, hammer crushers, etc.

　　Henan Automated Chestnut Enzyme Production Line 500ml Chestnut Enzyme Processing Equipment (Zhongyilong) - Chestnut Enzyme Production Process:

　　Raw material selection → pretreatment → heating and pulping → flavor adjustment → homogenization and degassing → sterilization and canning → sealing and cooling. The specific processing techniques for fresh peach and chestnut juice are as follows:

　　[Raw Material Selection]

　　Select fully ripe, fresh, flavorful, juicy, and disease-free peach fruits, remove any pests, diseases, or rotten parts of the fruit, and ripen the unripe peach fruits after ripening.

　　Raw material pretreatment

　　1. Cleaning. After selecting the raw materials, rinse them with clean water to remove hair. After washing, rinse them in a 1% solution or detergent solution to remove residual pesticides. Rinse them in clean water and drain them.

　　2. Cut open and remove the nucleus. Use a cutting and excavating machine.

　　3. Soak for color protection. Soak the raw materials after cutting and excavating in a mixed solution of 0.1% ascorbic acid and citric acid for color protection.

　　Heating and pulping

　　The fruit chunks are heated at 90-95 ℃ for 3-5 minutes to promote softening, and then beaten using a 0.5mm diameter beater to remove the skin.

　　[Flavor Adjustment]

　　After the previous processing, the fruit pulp needs to be adjusted to enhance its flavor. When adjusting, add ingredients such as sugar, citric acid, and L-ascorbic acid (i.e. vitamin C). The ratio is 100 kilograms of peach pulp, 80 kilograms of 27% sugar solution, 0.45 grams of citric acid, and 0.07-0.2 kilograms of L-ascorbic acid.

　　Homogenization

　　Homogenization is to divide the suspended fruit pulp particles of chestnut juice into smaller particles and evenly disperse them in the chestnut juice, increasing the stability of the chestnut juice and preventing stratification. Generally, a homogenizer with a capacity of 130-160 kilograms per square centimeter is used in production.

　　【 Degassing 】

　　When the fruit is juiced, it enters gases such as oxygen, nitrogen, and carbon dioxide, among which oxygen can cause oxidation of substances such as vitamin C and pigments, causing corrosion of the tin can. Therefore, degassing is necessary. Put chestnut juice into a vacuum container and spray it out in a mist to remove gas. The vacuum degree obtained by the vacuum method is 5.13-5.33 Pa, and the temperature is below 43 ℃.

　　Sterilization and canning

　　Heat the chestnut juice to 95 ℃, maintain for 1 minute, and immediately fill the jar while it is still hot.

　　Sealed cooling

　　Tighten the bottle cap and invert the can for 1 minute. After sealing, quickly cool it in sections to around 38 ℃ and store it in the warehouse. Qualified chestnut juice products are pink or yellow brown in color, with a dark red color allowed; The liquid is uniformly cloudy, and there are particles settling after long-term standing; Has a peach juice flavor and no off flavors; Soluble solids reach 10% -14%.

　　[Brief Introduction]

　　Our company designs and undertakes various fruit and vegetable concentrate and juice production lines with a production capacity of 0.5t/h-15t/h. The processing of fruits and vegetables starts from pre-treatment such as cleaning, lifting, sorting, crushing, peeling and removing seeds, and pulping, to vacuum concentration, ultra-high temperature sterilization, aseptic filling into sterile large bags of concentrated sauce or juice, or direct production of fruit and vegetable juice beverage products.

　　Zhongyilong Machinery Bottled Fermentation Juice Processing Machinery provides services:

　　Our company provides a complete set of liquid beverage production lines and technical solution documents required for factory construction, including: a list of production line equipment, a schematic diagram of the layout of production workshops and production line equipment, a schematic diagram of the connection of production line pipelines, and a schematic diagram of the layout of the factory area; According to the technical plan for building the factory, our company provides all equipment, pipelines, and fittings for the beverage production line, as well as transportation, installation, commissioning, and services for the equipment, pipelines, and fittings. Service period of one year; After the installation and debugging of the beverage production line equipment, experts will be sent to your site to provide guidance on trial production and technical training; After the trial production is completed, we will deliver technical documents such as the production formula, process, raw materials, and product standards for the beverage to you.

　　Our company provides the following complete sets of equipment:

　　1. Small and medium-sized bottled production lines for mineral water and purified water can produce 2000-36000 bottles per hour.

　　2. Juice and tea beverage hot filling production line 2000-36000 bottles/hour.

　　3. Carbonated beverage isobaric filling production ranges from 2000 to 36000 bottles per hour.

　　4. Soy sauce, vinegar, and edible oil filling production line with a capacity of 2000-6000 bottles per hour.

　　5. 3. Five gallon barrel drinking water production line with a capacity of 60-1500 barrels per hour.

　　6. The 1-gallon bottled drinking water production line produces 600-5000 bottles per hour.

　　7. Soy milk, peanut milk and other protein drinks are packaged with a dust and thread rate of 0.5-18T/hour.

　　8. The complete set of equipment for processing compound fruit and vegetable juice and powder is 1-10T/hour.

　　9. Special packaging production line for edible oil.

　　10. A complete set of equipment for pre-treatment of beverage processing.

　　11. Complete equipment for water treatment (mineral water, purified water, food process water) at a rate of 2-20T/hour.

　　12. Related equipment: bottle blowing machine, bottle sorting machine, bottle pouring machine, spray cooling machine, concentration equipment, CIP cleaning machine, ultra-high temperature instantaneous sterilizer, labeling machine, etc

AfterSalesService :

• Chestnut Enzyme Production Line