200 ton pilot scale jam and fruit wine production line equipment for apple sauce processing

Description :

　　Jam is a gel material, also called jam, which is made by mixing fruit, sugar and acidity regulator and boiling at a temperature of more than 100 ℃.

　　Using fruit, sugar and acidity regulator to mix gel materials to make jam is a method of preserving fruits for a long time. Mainly used to spread on bread or toast for consumption. Regardless of strawberries or blueberries

　　Small fruits such as grapes and roses, or large fruits such as plums, oranges, apples, and peaches can also be cut into small pieces to make jam, but usually only one type of fruit is used at the same time. If there is no candy jam, affordable jam or special jam (such as durian, pineapple), colloids will be used. The colloids commonly used in jam include pectin, bean gum, and sanxian gum.

OnePear jam production line, pear jam processing equipment, pear cleaning, pulping, concentration, filling production line：

　　1. It can handle fruits with similar features, such as pears.

　　2. Use a belt juicer to improve juice extraction efficiency and yield. Pear jam production line

　　3. The entire production process is controlled by PLC, and all electrical components are imported products, saving labor and greatly reducing operational technical difficulty.

　　4. Low temperature vacuum concentration ensures flavor compounds and nutrients, while greatly saving energy. Pear jam processing equipment

　　5. Tube sterilization and aseptic filling ensure the aseptic state of the product.

　　6. Comes with an automatic cleaning system.

II The basic process flow of pear jam production line:

　　The contact parts of the system materials are all made of 304 stainless steel, which fully meets the requirements of food hygiene and safety. Pear jam production line, pear jam processing equipment, pear cleaning, pulping, concentration, filling production line

　　The consistency of jam production line equipment is very strong, which means that one production line can process various jams, such as strawberry jam, apple jam, mulberry jam, etc.

　　The jam production line equipment mainly includes cleaning equipment, lifting equipment, picking equipment, crushing equipment, pre cooking equipment, boiling equipment, glass bottle filling machine, bottle washing machine, capping machine, capping machine, pasteurization equipment, blow drying machine, labeling machine, inkjet printer, packing equipment, etc.

III Introduction to the complete set of equipment for jam production line:

　　Fruit cleaning equipment can use a high-pressure spray bubble cleaning machine. Track running through type cleaning, with bubbles and waves below and high-pressure spray cleaning above, double cleaning, clean thoroughly without damaging the product, high output, track conveying, saving labor and reducing labor.

　　Fruits that are too dirty can also be cleaned with a through type brush cleaner.

　　Lifting equipment, namely conveyor belt hoist.

　　Pre cooking equipment can be used with Neilan's cooking pot for low output, and with a cooking assembly line for high output.

　　Boiling equipment, using a stir frying pan. Mixing shafts can be divided into fixed shafts and planetary shafts; There are two types of mixing claws: double headed and multi headed; Automation can be classified as fully automatic or semi-automatic; The 600L pot body is divided into stamping and spinning, with stamping pot bodies within 600L and spinning pot bodies outside 600L. Heating methods include electromagnetic, electric heating, thermal oil, gas heating, gas thermal oil, steam, alcohol based fuel heating, etc

　　After packaging, the pasteurization equipment can be in the form of a single bus sterilization machine or a bus sterilization assembly line

　　Drying equipment, parallel air ducts and flipping air ducts.

　　Many fruits can be made into jam, such as apples, pears, peaches, apricots, etc. The production method is similar to the above steps. Be careful not to use rotten fruits, and the weight of fruits should be based on their skin and core.

4 Process requirements for jam production line equipment:

　　Generally, jam is made in a ratio of 1 part fruit pulp and half a part sugar (the amount of sugar can also be halved, and the same amount of maltose can be added). The sugar content can be appropriately increased or decreased. Sugar can make jam thick, and it is a good preservative. Using too little sugar can shorten the shelf life. If the sugar content is moderate and well disinfected, jam can last for more than 6 months. If it is a fruit with low water content, such as apples, pears, etc., half a portion less water can be added; The pot used to cook jam is acid resistant. For example, blueberries, hawthorns, etc. cannot be cooked in iron or aluminum pots. Be careful not to stir constantly while cooking, and use a wooden spoon; The container for storing fruit sauce should be made of glass, and it should be boiled in hot water for 5-10 minutes to disinfect and dry before use (do not use a towel to wipe); The prepared jam should be placed in a container while it is still hot, with the lid tightly closed and placed upside down. After drying to room temperature, the bottle mouth should face upwards (this can prevent air from entering and create a vacuum inside the bottle), and stored in the refrigerator.

　　Wenzhou Kexin Light Industry Machinery Co., Ltd. specializes in the design, manufacturing, installation, commissioning, training, and other turnkey projects for jam production equipment. If some single machines are replaced in the tomato sauce production line, concentrated fruit and vegetable products such as strawberry sauce, blackberry sauce, blueberry sauce, raspberry sauce, apple sauce, mango sauce, apricot sauce, carrot sauce, onion sauce, chili sauce, etc. can be processed.

FiveCharacteristics of jam filling production line:

　　1. All materials in contact are made of stainless steel, fully complying with GMP standards;

　　2. Quick connection, easy and fast disassembly and cleaning;

　　3. The filling volume and filling speed are both convenient and adjustable, and different specifications and shapes of bottles can be replaced without the need to replace parts, making adjustment easy;

　　4. The filling head is equipped with a leak proof device, ensuring no wire drawing or dripping during filling.

sixIf you need a specific quotation, the following information is required to provide you with the correct product recommendation:

　　What product do you want to produce?

　　2. How much output equipment do you need? How many bottles per hour of equipment are needed?

　　What material is your bottle made of? PET bottles, glass bottles, cans or others?

　　Do you need a single machine or a whole production line?

　　5. Do you have any special requirements for production technology and investment?

　　What is the size, floor height, and load-bearing capacity of your factory building?

　　Has your water quality been tested and reported?

sevenWenzhou Kexin Light Industry Machinery Co., LtdspecificallyProduce and provide turnkey projects for the following equipment:

　　1. Beverage engineering: fruit and vegetable drinks, enzyme drinks, plant protein drinks, health drinks, tea drinks, functional drinks, carbonated drinks, etc.

　　2. Drinking water engineering: bottled and barreled purified water, mineral water, etc.

　　3. Suitable for common vegetables, fruits, edible fungi, seaweed such as dragon fruit, figs, roses, barley, mushrooms, blueberries, apples, grapes, oranges, bayberries, peaches, peaches, etc. It can produce various fruit wine beverages, fruit vinegar beverages, enzymes and other products.

　　4. The production line can be adjusted according to the taste requirements of consumers, making the products have both health benefits and a beautiful taste. It mainly consists of selection system, cleaning system, decomposition system, crushing and pulping system, fermentation system (constant temperature fermentation, room temperature fermentation), maturation system, hot water system, filtration system, blending system, filling system, packaging system, conveyor line, labeling equipment, electrical control and other systems.

　　5. The design concept of this production line is advanced and the degree of automation is high; The main equipment is made of stainless steel material, which fully meets the hygiene requirements of food processing.

AfterSalesService :

• Apple sauce processing equipment