Glass bottle carbonated beverage equipment 4000 bottles per hour old soda and slightly tipsy liquor production line

Description :

One Overview of carbonated beverage production line:

　　Carbonated beverages generally refer to carbonated drinks containing carbon dioxide. Common ones include cola, Sprite, Fanta, and the like. It can be divided into juice type, fruity type, and cola type formula drinks.

　　The Wenzhou Kexin fully automatic carbonated beverage production line is suitable for producing beverages containing carbon dioxide gas with capacities of 350ml, 500ml, 1L, etc. The entire line mainly includes water treatment equipment, bottle blowing equipment, ingredients, mixing equipment, cooling equipment, filling equipment, lamp inspection equipment, bottle warming equipment, blow drying equipment, coding equipment, labeling equipment, and packaging equipment. According to the actual market demand, based on 500ml bottles, the production capacity of the carbonated beverage production line equipment provided by our company can reach 2000 bottles/hour to 24000 bottles/hour.

II The complete set of fully automatic carbonated beverage production line equipment process flow:

　　1. Water treatment system: Water treatment equipment mainly includes quartz sand filters (used to remove large particles and impurities in the source water), activated carbon filters (mainly used to adsorb colors and odors in the source water), sodium ion exchangers (used to remove metal components in the source water, reduce water hardness, and prevent scaling), precision filters (also known as security filters, which use membrane technology to separate some small impurities and bacteria in the source water, including hollow fiber membranes), hollow fiber filters (used to remove particles, impurities, and bacteria left in the source water, retain beneficial elements for the human body in the source water), ultraviolet sterilizers (completely eliminate bacteria in the source water, ensure water quality and safety), and water storage tanks (used to store and treat water). The finished water.

　　2. Bottle blowing system: Bottle blowing equipment is mainly used for the production of bottles. Through the preform conveying system, preforms are sequentially fed into the blow molding machine. Firstly, they enter the oven for preheating, and then rotate along with the oven's track to evenly heat each part of the preform, producing a certain degree of plasticity. Finally, they enter the bottle mold and are formed under high-pressure gas. The bottles are then output sequentially through guide rails.

　　3. Ingredient System: Carbonated Beverage Mixing System - Carbonated beverages are mainly composed of water, syrup, and carbon dioxide. Syrup is made through a sugar pot and mixing tank, filtered and pumped into the syrup tank in the carbonated beverage mixer. At the same time, sterilized finished water is also pumped into the water tank in the beverage mixer and degassed to facilitate the mixing of carbon dioxide. Through the mixing system on the beverage mixer, water and syrup are mixed in proportion to achieve the expected taste, and the mixed material is cooled by a plate heat exchanger. Here, the other end of the plate heat exchanger is mainly connected to a chiller (providing cold water, with antifreeze added, and the outlet temperature is around -3 ℃). Through this heat exchange method, the material can be cooled to 0 ℃~3 ℃, then pour the material into the carbon dioxide mixing tank in the beverage mixer, Under controlled pressure, carbon dioxide is fully dissolved into the material to produce carbonated beverages.

　　4. Carbonated beverage filling system: The material mixed with carbon dioxide is directly injected into the liquid cylinder of the carbonated beverage filling machine through a pipeline, and the constant pressure filling principle is used for constant liquid level filling. In the carbonated beverage production line, bottles enter the carbonated beverage filling machine (commonly known as the three in one isobaric filling machine in the industry) through the air duct card mouth under the action of wind, and the bottles are washed, filled, and capped in sequence. The semi-finished product after sealing is output by the conveyor belt and sequentially passes through the lamp inspection (manual visual inspection of whether there are impurities inside the bottle, ensuring each safety line), bottle warming machine (used to raise the temperature of the material inside the bottle from 3 ℃ to room temperature, otherwise a large amount of dew will be produced on the bottle wall when exposed to hot air, which will wet the packaging box after packaging), drying machine (used to dry the water on the bottle body), coding machine (used to mark the production date), labeling machine (divided into labeling and labeling, depending on the bottle), and packaging machine (divided into film wrapping machine and cardboard packaging machine, depending on the actual situation).

III Basic process of fully automatic carbonated beverage production:

　　In the production line of carbonated beverages, the control of the dilution ratio between sterile water and seasoning syrup, as well as the degree to which the mixture absorbs carbon dioxide, are extremely important in the production process. Among them, the beverage mixer, as the core equipment of the ingredient system in the carbonated beverage production line, determines the consistency of the final material mixing ratio and the gas content of the product. The standard gas content is 2.5 times, and Coca Cola is 3.8 times. Based on the different gas contents, three sets of carbonated beverage production line plans have been developed as follows:

　　Option 1: Use a single barrel mixer and manually control the mixing ratio of sterile water and seasoning syrup. The mixing accuracy is inaccurate, the product taste is inconsistent, and the material is carbonated in the mixer. The gas content of this carbonated beverage production line can reach about 2.5 times.

　　Option 2: Use a three barrel mixer, and the cooled sterile water enters the mixer for vacuum degassing. Draw the seasoning syrup into the mixer and mix it with the degassed sterile water through controlled flow rate. The mixture enters the carbonation tank to absorb carbon dioxide. The gas content of this carbonated beverage production line can reach about 3.0-3.5 times.

　　Option 3: Use a high magnification mixer. The seasoning syrup and sterile water do not need to be cooled before entering the mixer. After entering the mixer, the sterile water is vacuum degassed. After pumping in the syrup, it is mixed with the degassed sterile water through a proportional pump with very high accuracy. The mixed material is cooled to 0-5 ℃ by a plate heat exchanger and undergoes material carbonation. The gas content of this carbonated beverage production line can reach about 3.5-3.8 times.

4 Characteristics of the fully automatic carbonated beverage production line filling machine equipment:

　　1. The carbonated beverage production line filling machine has a compact structure, complete control system, easy operation, and high degree of automation.

　　2. Adopting the direct connection technology between the air duct and the bottle feeding wheel, the bottle feeding screw and conveyor chain are eliminated, making it simple and easy to change the bottle shape. After the bottle enters the machine through the air duct, it is directly sent to the bottle washing machine for flushing by the bottle feeding steel wheel (bottleneck method).

　　3. The parts that come into contact with the filling machine and materials are all made of imported stainless steel, with no dead corners in the process and easy to clean.

　　4. Adopting high-precision and high-speed quantitative filling valves, the liquid level is accurate without liquid loss, ensuring excellent filling quality.

　　5. The sealing head adopts a constant torque device to ensure the quality of the sealing.

　　6. Adopting an efficient lid management system with comprehensive feeding lid technology and protective devices.

　　7. Changing the bottle shape does not require adjusting the height of the equipment, and can be achieved by replacing the bottle shifting star wheel. The operation is simple and convenient.

　　8. The carbonated beverage filling system adopts bottleneck bottle entry technology to avoid secondary contamination of the bottle mouth.

　　9. Equipped with a comprehensive overload protection device, it can effectively protect the safety of the machine and the operator.

　　10. The control system of the carbonated beverage production line has functions such as automatic water level control, missing lid detection, bottle flushing self stop, and output counting.

　　11. The bottle washing system of the carbonated beverage production line adopts the high-efficiency spray nozzle produced by the American spray company technology, which can clean every part of the bottle.

　　12. The main electrical components, electric control valves, frequency converters, etc. are all imported to ensure the excellent performance of the entire machine.

　　All components of the pneumatic system are made of international products.

　　The entire operation of the carbonated beverage production line filling machine adopts advanced touch screen control, which can achieve human-machine dialogue.

Five Equipment installation, debugging, and equipment warranty projects of Kexin Company:

　　1. Wenzhou Kexin Company guarantees that the goods provided are brand new, unused, manufactured using design and suitable materials, and meet the quality, specifications, and performance requirements specified in the technical contract in all aspects;

　　2. Wenzhou Kexin Company guarantees that the production line, after being correctly guided, installed, and debugged, will meet all technical performance indicators of the product within 3 days of the entire system feeding operation;

　　3. Wenzhou Kexin Company guarantees that during the quality assurance period specified in the contract, it will be responsible for any defects, malfunctions, and damages caused by the design, process, manufacturing, installation, commissioning, or material defects provided, as well as all defects, malfunctions, and damages caused by the seller's responsibility on the production line;

　　4. The equipment quality assurance period is 24 months after the acceptance of the production line. If during the warranty period, it is found that the quality or specifications of the equipment do not comply with the contract provisions, or if it is proven that the equipment is defective (including potential defects or the use of unqualified materials, etc.), the buyer has the right to claim compensation from the seller during the product warranty period based on the inspection certificate issued by the statutory department;

　　5. Wenzhou Kexin Company shall evaluate the mechanical performance, product quality, and consumption indicators of the supplied equipment.

　　After equipment acceptance, a 24 month warranty is provided, and the control system provides a 12-month warranty; During the warranty period, our company will provide users with free spare parts and timely and effective services;

　　7. If the equipment malfunctions, it needs to be repaired on site. Kexin Company guarantees that the repair personnel will arrive at the customer's site within 48 hours to help the customer troubleshoot in a timely manner (except for force majeure);

　　After the warranty period, our company will provide customers with extensive discounted technical support, sufficient and adequate spare parts supply, and other after-sales services for life;

　　9. Our company provides free on-site comprehensive services to users once or twice a year, and the time can be determined according to customer needs.

VI Projects that Wenzhou Kexin Light Industry Machinery Co., Ltd. can undertake:

　　1. Complete production line for hot filled beverages ranging from 2000 bottles to 36000 bottles per hour

　　2. Production line for 2000 bottles per hour -36000 bottles of mineral water and purified water

　　3. 2000 bottles per hour -36000 bottles of carbonated beverage production line

　　4. Production line for drinking water in 3-gallon and 5-gallon barrels, ranging from 100 to 1500 barrels per hour

　　5. 2000 cans per hour -36000 cans of canned beverage production line (plant protein beverage, tea beverage, functional health beverage, canned beer production line)

　　6. Production line for 2000-36000 bottles of dairy beverages per hour (milk production line, yogurt production line, fresh milk production line, pasteurized milk production line)

　　7. 2000 bottles per hour -36000 bottles carbonated beverage production line (glass bottle carbonated beverage production line, PET carbonated beverage production line, soda can carbonated beverage production line)

　　8. 2000 bottles per hour -36000 bottles of alcohol production line (beer production line (glass bottles, cans), Baijiu production line, rice wine production line, medicinal wine production line, wine production line, health wine production line, etc.)

　　9. Various water treatment equipment RO reverse osmosis UF ultrafiltration equipment

　　10. Various beverage equipment such as mixing tanks, hot and cold tanks, sandwich pots, fermentation tanks, mixing tanks, bottle filling and sealing machines, heat shrink packaging machines, labeling machines, sterilization pots, sterilization machines, etc.

　　11. Plate and tube UHT devices, CIP systems.

　　12. Turnkey project for the entire factory.

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• Glass bottle carbonated beverage equipment