Yangmei juice deep processing equipment 200 tons per year Yangmei wine Yangmei vinegar beverage equipment

Description :

One Yangmei is used to make fruit juice and fruit wine, and the efficacy of making Yangmei enzyme is as follows:

　　Wenzhou Kexin can provide you with a complete set of fully automatic Yangmei deep processing Yangmei juice beverage production line equipment, Yangmei fruit wine production and processing equipment, and Yangmei enzyme production and processing equipment.

　　Yangmei juice is a beverage made mainly from honey and Yangmei. Yangmei contains various organic acids and is also rich in vitamin C. The fresh fruit has a sour taste, which can increase the acidity in the stomach, digest food, and promote appetite.

II Introduction to Equipment for Fully Automatic Yangmei Juice Yangmei Enzyme Production Line:

　　Select systems, cleaning systems, decomposition systems, crushing and pulping systems, fermentation systems (constant temperature fermentation, room temperature fermentation), maturation systems, hot water systems, filtration systems, blending systems, filling systems, packaging systems, conveyor lines, labeling equipment, electrical control systems, etc;

III Production process of Yangmei fruit juice and Yangmei fruit wine:

　　1. Choose fresh and flavorful Yangmei as the raw material. Remove green fruits, stems, branches, leaves, and other debris.

　　2. Soak the bayberries in 3% saline solution for 10-15 minutes, then rinse with running water to remove salt and impurities.

　　3. Take 40 kilograms of sugar juice and 10 kilograms of water, heat and dissolve them in a sandwich pot, pour in 100 kilograms of bayberries, slowly heat to 65 ℃, keep warm for 10 minutes, pour out of the pot and soak in a tank for 12-16 hours, then filter. Soak the fruit residue in water that accounts for 50% of its weight for 10 minutes, and then filter it. Mix the two filtered juices and set aside.

　　4. Before mixing, measure the sugar content of the juice and adjust it to 14-16%. Measure the acidity of the juice again, adjust the acidity to around 0.7% with citric acid, then pour it into a sandwich pot, heat it to 85 ℃, and remove from the pot, filter.

　　5. After canning and filtering, immediately canning, and the can lid and rubber ring should be cleaned and disinfected in advance.

　　6. When sealing, sterilizing, and cooling, the temperature of the juice should not be lower than 70 ℃. While it is still hot, it should be added to hot water, sterilized for 5 minutes, and then cooled in sections.

4 Pre processing technology for deep processing of Yangmei and production of Yangmei enzyme:

　　1. Pre fermentation treatment: Pre treatment includes fruit sorting, crushing, pressing, juice clarification, juice improvement, etc. Crushing and removing stems: Crushing requires that each seed be broken, but the seed and stem cannot be crushed, otherwise the oil esters, glycosides, and some substances in the seed and stem will increase the bitterness of the enzyme. Immediately separate the crushed fruit pulp from the stem to prevent the dissolution of grassy and bitter substances from the stem. There are double roll crushers, drum shaped scraper crushers, centrifugal crushers, hammer crushers, etc.

　　2. Separation of slag juice: The juice that flows out without pressure after crushing is called self flowing juice, and the juice that flows out after pressure is called pressed juice. Self flowing juice has good quality and is suitable for separate fermentation to produce enzymes. Squeezing is carried out in two stages, gradually increasing pressure each time to extract as much juice as possible from the fruit flesh. If the quality is slightly poor, it should be fermented separately or combined with self flowing juice. Loosen the residue and press it for the second time. The pressed juice has a strong odor and low quality, and the equipment is usually a continuous screw press.

　　3. Clarification of fruit juice: Some insoluble substances in pressed juice can have adverse effects during fermentation, causing mixed flavors to enzymes. Moreover, enzyme colloids made from clarified juice have high stability, are insensitive to oxygen, have light color, low iron content, stable aroma, and refreshing taste. The clarification method can refer to the clarification of fruit juice.

Five Yangmei Enzyme Production Line Equipment - Strain Addition System:

　　1. Preparation of bacterial strains:

　　The strain is a composite strain that is added to the fermentation tank after expansion cultivation. It needs to be expanded three times before it can be added in production, which are called primary culture (test tube or triangular bottle culture), secondary culture, tertiary culture, and then cultured in a strain tank. The method is as follows:

　　First level cultivation: Select mature and non spoiled fruits around the production day, press and extract juice. Load into clean, dry heat sterilized test tubes or triangular bottles. The filling capacity of the test tube is 1/4, while that of the triangular bottle is 1/2. After installation, sterilize with boiling water at normal pressure for 1 hour or at 58kpa for 30 minutes. After cooling, introduce the cultured bacterial strain and shake the juice to disperse it. Cultivate and provide for lower level cultivation when fermentation is vigorous.

　　Secondary cultivation: Fill 1/2 fruit juice in a clean, dry heat sterilized triangular flask, add the above culture medium, and cultivate.

　　Third level cultivation: Select a clean and disinfected 10l large glass bottle, fill it with a fermentation plug, and add juice to about 70% of the volume. Heat sterilization or use sub sterilization, the latter should contain 150mg of SO2 per liter of juice, but it needs to be left for one day. Disinfect the bottle mouth with 70% alcohol, add secondary bacterial strains at a dosage of 2%, cultivate in an insulated box, and expand the use after vigorous reproduction.

　　2. Fermentation equipment:

　　Fermentation equipment should be able to control temperature, easy to wash and discharge, and have good ventilation. Before use, it should be cleaned and disinfected with SO2 or fumigation. Fermentation containers can also be made for both fermentation and storage purposes, requiring no leakage, being able to be sealed, and not reacting chemically with the feed liquid. There are fermentation barrels and fermentation tanks, such as constant temperature fermentation tanks, automatic continuous circulation fermentation tanks, etc.

　　Juice fermentation: Fermentation is divided into main (pre) fermentation and post fermentation. During the main fermentation, the juice is poured into a container, with a volume of 4/5 of the container volume, and stirred evenly.

VI Yangmei Juice Yangmei Enzyme Beverage Packaging Form:

　　1. Composition of PET bottle production equipment: including water treatment system, raw fruit processing system, blending system, automatic bottle blowing machine, wind conveyor line, UHT ultra-high temperature sterilization machine, capping sterilization machine, capping and cleaning machine, bottle flushing, filling and capping three in one machine, bottle pouring sterilization machine, bottle cooling machine, blow drying machine, labeling machine, coding machine, palletizing machine, winding machine, solid bottle conveying system, box conveying system, electrical control system, etc. It is a complete set of filling and packaging production lines. Optional equipment: automatic bottle sorting machine or manual bottle sorting system, fully/semi automatic bottle washing machine, fully automatic bottle unloading machine, bottle warehouse, labeling machine, carton packaging machine, etc. Production capacity: Our company has formed a complete series of product lines, with a supply capacity ranging from 2000 bottles/hour to 36000 bottles/hour (calculated based on 500mls PET bottles).

　　2. Composition of canned packaging equipment: a complete set of filling and packaging production lines including water treatment system, raw fruit treatment system, blending system, fully automatic can unloading machine, can flushing machine, filling and capping machine, UHT sterilization machine, cold can machine, tank platform, inkjet printer, liquid level detection machine, shrink film packaging machine, solid tank and box conveying system, electrical control system, etc. Optional equipment: cardboard packaging machine, etc. Production capacity: Our company has formed a complete series of product lines, with a supply capacity ranging from 1000 cans/hour to 30000 cans/hour (calculated based on 355ml cans)

　　3. Composition of glass bottling equipment: It is a complete set of filling and packaging production lines, including water treatment system, raw fruit treatment system, blending system, bottle washing machine, bottle preheating machine, UHT ultra-high temperature sterilization machine, capping machine, filling and capping machine, bottle pouring sterilization machine, cold bottle machine, labeling machine, coding machine, packing machine, palletizing machine, winding machine, solid bottle conveying system, box conveying system, electrical control system, etc. Optional equipment: If it is a new bottle, a fully automatic bottle unloading and stacking machine can be selected. Production capacity: Our company has formed a complete series of product lines, with a supply capacity ranging from 2000 bottles/hour to 36000 bottles/hour (calculated based on 250ml glass bottles)

7 Wenzhou Kexin's cooperation mode and after-sales service with customers:

　　1. After signing the contract, 30% of the advance payment shall be made as a deposit.

　　2. Pay 65% of the payment before picking up the goods.

　　3. After the full line debugging is qualified, the remaining payment for the goods shall be made.

　　4. Delivery shall be made within 30 working days after the deposit is received upon signing the contract.

　　5. After the equipment is delivered from the supplier to the purchaser, the purchaser shall organize personnel to move the equipment into place according to the requirements of the supplier's technical personnel, and the connection between equipment shall be the responsibility of the supplier's debugging personnel. The external water, electricity, and gas supply of the equipment shall be the responsibility of the purchaser, with the assistance of the supplier's debugging personnel.

　　After the installation of all equipment is completed, the supplier's debugging personnel are responsible for the full line debugging and qualification.

　　7. At the beginning of equipment installation, the supplier shall train one specialized maintenance electrician and one fitter for the purchaser. The training shall end after the equipment is debugged and accepted.

　　After the equipment debugging is qualified and accepted, the supplier shall provide a one-year warranty for the quality of the equipment. During the warranty period, if the equipment malfunctions due to quality issues, the supplier is responsible for free maintenance. Due to equipment malfunctions caused by the demand side, the supplier can provide maintenance services, and the cost will be borne by the demand side.

　　During the operation of the equipment, the equipment operator must strictly follow the instructions in the equipment manual for safe operation and maintenance.

　　10. After sales service: The entire equipment is covered by a one-year warranty. During the warranty period, we will provide free services, and after the warranty period, we will only charge the buyer a cost fee. If the equipment malfunctions, we will arrange for engineers to arrive at the buyer's factory within 72 hours after receiving notification from the buyer to troubleshoot the equipment (excluding delays due to transportation arrangements and weather), and restore the equipment to normal operation within three days. If it is a major malfunction that cannot be repaired in a timely manner, the seller and buyer shall negotiate to determine the repair time.

　　11. Regarding prices: The prices on the page are approximate wholesale prices. If you are interested in purchasing in large quantities or require special customization, please contact us for further discussion.

　　12. Regarding shipment: Our company assigns a dedicated person to strictly inspect the quality of the equipment before shipment, and conducts a trial run to ensure that the equipment runs smoothly before organizing shipment. When shipping, we use wrapping film to package the equipment as a whole, which is rainproof, waterproof, and anti-collision. We confirm that the equipment is suitable for long-distance transportation, so please feel free to purchase.

　　13. Regarding customer service: If you are interested in purchasing equipment, please contact our responsible person in a timely manner, communicate online or by phone, inquire about the size, output, and precautions of the equipment you need to purchase, so that we can recommend suitable equipment to you, reduce and avoid cost waste caused by your equipment purchase, and continuously save costs and improve product quality for you in the long run.

8 Projects that Wenzhou Kexin Light Industry Machinery Co., Ltd. can undertake:

　　1. Complete production line for hot filled beverages ranging from 2000 bottles to 36000 bottles per hour

　　2. Production line for 2000 bottles per hour -36000 bottles of mineral water and purified water

　　3. 2000 bottles per hour -36000 bottles of carbonated beverage production line

　　4. Production line for drinking water in 3-gallon and 5-gallon barrels, ranging from 100 to 1500 barrels per hour

　　5. 2000 cans per hour -36000 cans of canned beverage production line (plant protein beverage, tea beverage, functional health beverage, canned beer production line)

　　6. Production line for 2000-36000 bottles of dairy beverages per hour (milk production line, yogurt production line, fresh milk production line, pasteurized milk production line)

　　7. 2000 bottles per hour -36000 bottles carbonated beverage production line (glass bottle carbonated beverage production line, PET carbonated beverage production line, soda can carbonated beverage production line)

　　8. 2000 bottles per hour -36000 bottles of alcohol production line (beer production line (glass bottles, cans), Baijiu production line, rice wine production line, medicinal wine production line, wine production line, health wine production line, etc.)

　　9. Various water treatment equipment RO reverse osmosis UF ultrafiltration equipment

　　10. Various beverage equipment such as mixing tanks, hot and cold tanks, sandwich pots, fermentation tanks, mixing tanks, bottle filling and sealing machines, heat shrink packaging machines, labeling machines, sterilization pots, sterilization machines, etc.

　　11. Plate and tube UHT devices, CIP systems.

　　12. Turnkey project for the entire factory.

　　At the same time, Kexin Company designs, develops, and modifies various packaging machinery according to user needs. Our service focuses on tracking services to ensure customer interests. Over the years, our products have won the favor of more than 4000 customers worldwide through excellent quality and service, and are exported to various parts of the world.

AfterSalesService :

• Yangmei juice deep processing equipment