1000 tons of fruit enzyme beverage production line, customized equipment for 20ml of enzyme oral solution per year

Description :

One Production process of enzyme beverage production line:

　　Enzymes are fermented using traditional techniques, and the fermentation process is divided into three stages: yeast fermentation Acetic acid bacteria fermentation and lactic acid bacteria fermentation.

　　Stage: Yeast fermentation - During yeast fermentation, large molecules are broken down into small molecules, and starch is broken down into carbon dioxide and alcohol, also known as saccharification.

　　Second stage: Acetobacter fermentation - Acetobacter fermentation stage breaks down alcohol, also known as acetylation.

　　Stage Three: Lactic Acid Bacteria Fermentation - During the lactic acid bacteria fermentation stage, lactic acid produces probiotics under the action of reverse fermentation, also known as maturation.

II The application scope of the compound fruit enzyme production line equipment is natural fruits Root vegetables Various fruits Stem and leaf vegetables:

　　1. Basic process: material selection → cleaning → rinsing → crushing and pulping → fermentation → filtration and separation → blending (chelation) → filling and sealing → labeling → coding → packaging → finished product

　　2. Fermentation process: Fruit enzymes are fermented using traditional techniques, and the fermentation process is basically divided into three stages: yeast fermentation Acetic acid bacteria fermentation and lactic acid bacteria fermentation.

　　Main equipment: cleaning machine Crushing and pulping system Fermentation system (constant temperature fermentation, room temperature fermentation) Hot water system Filtering system Deploy the system Filling system Packaging system Conveyor line Select equipment Electrical control system;

III What can Kexin provide for you

　　We can customize various blended juices according to customer requirements and production volume Concentrated fruit juice Fresh fruit juice Waiting for advanced equipment and technology. We can provide users with factory planning, equipment installation and debugging, training operations, and a complete turnkey project.

　　The production line mainly includes: water treatment section CIP cleaning section Sugar portion Allocation section Sterilization homogenization section Filling system Packaging section, etc.

4 Detailed explanation of the main equipment for Kexin enzyme production:

　　1. Tank configuration: made of stainless steel SUS316L/SUS304 material; Jacket temperature control and optimized flow design; Internal surface polishing, Ra≤0.6μm； External surface polishing or matte treatment; Large angle long strip mirror, pH electrode DO electrode The temperature electrode interface is complete; The can lid is equipped with a flame inoculation port and a backup feeding interface.

　　2. Mixing system: Top mechanical mixing system; Aseptic machine sealing system; DC mixing motor or AC motor; Standard configuration includes 2 layers of straight impellers and a first stage high-efficiency defoamer blade; There are also slanting leaves Curved leaves Axial flow blades and other options are available; Adjustable speed, digitally set speed control.

　　3. Structural method: Floor standing frame structure, saving space and easy to operate.

　　4. Ventilation system: deep ventilation, all stainless steel pipes; Glass rotor flowmeter displays, pressure gauge displays, and manual valve adjusts flow rate; Equipped with a stainless steel shell, the German Sartorius high-efficiency sterilization filter has a filtration accuracy of 0.01 μ m; External compressed air is required, equipped with a water removal and pressure stabilization device, to provide continuous and stable gas supply; Optional mass flow controller for automatic control of air flow.

　　5. Tank pressure control: The top exhaust port is equipped with a pointer pressure gauge to display the tank pressure, and the stainless steel valve is manually adjusted; Optional imported pressure transmitter and automatic regulating valve for automatic control of tank pressure.

　　6. Temperature control: online detection, digital setting, automatic/manual control can be freely switched; Pt-100 temperature probe; Electric heating temperature control and automatic temperature control of external cooling water.

　　7. PH control: online detection, automatic flow of alkali or acid solution through 2 peristaltic pumps for adjustment; Imported pH electrode, capable of high-temperature steam disinfection.

　　8. Dissolved oxygen (DO): online detection, range 0-100% or 0-200%; Imported DO electrode, capable of high-temperature steam disinfection; Optional and rotational speed Ventilation linkage control.

　　9. Material replenishment control: Standard configuration includes 1 peristaltic pump for time proportional flow replenishment, with cumulative flow replenishment displayed record

　　10. Defoaming mode: conductive foam electrode, foam abnormal condition automatic alarm; Standard configuration includes 1 peristaltic pump for automatic/manual flow addition of defoamer, with cumulative flow amount displayed record

　　11. Control system: Siemens PLC controller with true color and touch screen, fully functional Stable operation.

　　12. Sterilization method: In place sterilization, manually controlled.

Five Precautions during the fermentation process of compound fruit enzymes:

　　1. The shape of the fruit is not limited and can be sliced uniformly Cut it into pieces Cut Ding. The smaller it is, the more it can ferment and decompose.

　　The ratio of fruit to sugar is very important, as the amount of sugar affects fermentation and the viscosity of enzymes. White sugar and sugar cubes should not be used, but brown sugar, honey, and black sugar should be chosen.

　　3. Avoid using containers that cannot expand, such as metal.

　　4. The container for making enzymes needs to have 15% fermentation space.

　　5. Those who use automatic exhaust cans do not need to open the lid every day to release air, while fermentation containers without exhaust systems need to open the lid every day to release air.

　　6. Fermentation should take at least three months. Because one month of fermentation produces wine, the second month produces vinegar, and the third month produces enzymes.

　　7. The longer the fermentation time, the better, and it will not expire. The longer the fermentation, the smaller and finer the enzyme molecules will be, making it easier for the body to absorb and the energy will be stronger. Therefore, fermentation for 6 months has a better drinking effect, and fermentation for 545 days or more for 1 year has better efficacy.

　　8. All enzymes must not come into contact with iron, as it only produces toxicity. Enzymes, whether during fermentation or drinking, should not be exposed to direct sunlight and should be kept away from light.

VI Kexin Company can provide you with after-sales service:

　　1. Equipment installation and debugging: Assign experienced and specialized technical personnel according to different production equipment The engineer is responsible for installation and debugging, completing their work on schedule according to the contract requirements, and entering normal production after passing the acceptance inspection.

　　2. After sales filing: After the installation and commissioning of the production equipment purchased by customers, all relevant information will enter the special file management system, and the use and operation will be promptly monitored by our company, with fast, timely and regular follow-up procedures.

　　3. Time commitment: Before the production equipment arrives at the customer's factory, please make an appointment with the after-sales department for the arrival time of the debugging personnel. According to the requirements, they will arrive at the site on time. If there is an emergency situation that cannot be handled during the operation of the equipment, it will be directly reported to the after-sales department. After working hours, please contact the contracting parties or marketing personnel, and arrive at the site within 12 hours after receiving the notification.

　　4. Specialized technical training: In order to ensure that customer technical personnel can proficiently master the performance and operation maintenance procedures of the equipment, in addition to on-site training, we can provide customers with specialized technical training within our company. Customers will be invited to our beverage production factory for actual needs The model factory receives training.

　　5. Supply of spare parts: Adequate supply of spare parts throughout the year, quick telephone and mail order services at any time, and on-site repair plans for spare parts, saving customers time and costs.

　　6. Regular Tour: Based on the results of customer satisfaction surveys and different customer requirements, visit customers in stages and batches according to the plan, solve customer problems in production at any time, and continuously improve through summarization to achieve customer satisfaction. Customers are requested to fill out the Customer Satisfaction Survey Form and User Card carefully at that time.

　　7. Undertake large equipment In the middle Minor repair: The company undertakes major projects In the middle Minor repairs, repair parts are supplied at a 10% discount from the factory price. Major repairs take 30 days, medium repairs take 15 days, and minor repairs take 3-7 days to complete.

　　8. Information: In order to facilitate customers' understanding of the development of the beverage market and packaging equipment trends, our company will promptly inform you of new information and regularly mail our consulting magazines to customers.

　　9. Quality Commitment: The equipment provided by Wenzhou Kexin Machinery Manufacturing Co., Ltd. is guaranteed to be brand new Advanced and reliable products that meet the process requirements, and have a one-year warranty from the date of delivery (vulnerable parts are not covered by the warranty).

7 Projects that Wenzhou Kexin Light Industry Machinery Co., Ltd. can undertake:

　　1. Complete production line for hot filled beverages ranging from 2000 bottles to 36000 bottles per hour

　　2. 2000 bottles per hour -36000 bottles of mineral water Pure water production line

　　3. 2000 bottles per hour -36000 bottles of carbonated beverage production line

　　4. 100 barrels per hour -1500 barrels, 3 gallon. 5-gallon barrel drinking water production line

　　5. 2000 cans per hour -36000 cans of canned beverage production line (plant protein beverage, tea beverage, functional health beverage, canned beer production line)

　　6. Production line for 2000-36000 bottles of dairy beverages per hour (milk production line, yogurt production line, fresh milk production line, pasteurized milk production line)

　　7. 2000 bottles per hour -36000 bottles carbonated beverage production line (glass bottle carbonated beverage production line. PET carbonated beverage production line) Production line for soda cans and carbonated beverages

　　8. 2000 bottles per hour -36000 bottles of alcohol production line (beer production line (glass bottles, cans) Baijiu production line Huangjiu production line Medicinal liquor production line Wine production line Health wine production line, etc

　　9. Various water treatment equipment RO reverse osmosis UF ultrafiltration equipment

　　10. Various beverage equipment such as mixing tanks, hot and cold tanks, sandwich pots, fermentation tanks, mixing tanks, bottle filling and sealing machines, heat shrink packaging machines, labeling machines, sterilization pots, sterilization machines, etc.

　　11. Plate and tube UHT devices CIP system.

　　12. Turnkey project for the entire factory.

　　Wenzhou Kexin Light Industry Machinery Co., Ltd. is a specialized enterprise engaged in the design and manufacturing of fluid equipment and accessories, with a business scope involving beverage engineering Alcoholic beverage engineering Food Engineering Engineering fields such as dairy engineering and water treatment. Our main products include beverage filling production lines Pure water production equipment Bottled water filling production line Can filling production line Plant protein beverage production line Carbonated beverage production line (including gas) Vitamin functional beverage production line Juice beverage production equipment Red wine production line Baijiu production line, etc. (fruit and vegetable drinks, Babao Congee, edible oil, condiments, bee products, cosmetics and other full sets of production line equipment) various beverage mechanical filling equipment Packaging equipment and supporting products meet various types of customer needs, and we also provide process design Construction guidance Mechanical manufacturing Installation and debugging After sales service Technical training Turnkey projects such as beverage technology formulas.

　　Since its establishment 20 years ago, the company has won the trust of customers both domestically and internationally, as well as strong support from relevant departments. It has passed ISO9001-2000 quality system certification and HACCP food safety management system certification, and has been awarded honors such as "Trustworthy Enterprise", "Contract abiding and Creditworthy Unit", "AAA Credit Enterprise", and "China Beverage Machinery Famous Brand".

AfterSalesService :

• Fruit Enzyme Beverage Production Line