Ali liquid fertilizer production equipment manufacturer barrel liquid fertilizer production line

Description :

　　4) Weighing filling machine

　　① The weighing automatic filling machine consists of a linear arrangement of weighing platforms (with roller conveyors), a chain push rod in and out bottle mechanism, fast and slow filling (with cylinder diving) mechanisms, a feeding transition box, weighing control instruments, and programmable control units. The liquid filling scale can meet the needs of automatic filling of various liquids, and can meet the filling of liquid without foam and with foam.

　　② Equipment features:

　　a) The use of Shaanxi AVIC electronic weighing sensors and control instruments ensures high precision in filling measurement.

　　b) Adopting fast and slow filling valves ensures measurement accuracy without affecting the overall filling speed. Equipped with a motor-driven filling head diving mechanism, it can smoothly descend and fill on or below the liquid surface.

　　c) The filling head is equipped with a rotatable liquid receiving cup. After filling is completed, the liquid receiving cup collects the residual materials on the filling head to prevent material leakage and contamination of the bottle mouth.

　　d) The weighing control instrument has a standard RS-485 interface, and the system adopts digital control. Adjustment and setting are all implemented on the touch screen. The gross weight or net weight filling method can be set, and the actual filling amount is displayed in real-time on the touch screen, which is convenient and intuitive.

　　e) Empty bucket detection, no filling without buckets; Anti collision bucket design.

　　f) The independent electrical box is designed with sealing, reasonable layout, and easy maintenance. The main components (PLC programmable controller, human-machine interface, frequency converter, switch power supply, etc.) are all imported components from Schneider International in France, ensuring the stable operation of the equipment.

　　5) Automatic capping machine

　　① The automatic plastic bucket rolling and capping machine is mainly used as an essential tool for sealing standard buckets in the open bucket, paint bucket, lubricating oil bucket, packaging bucket, paint bucket, and portable bucket (convenient bucket) series.

　　② Widely used in the industries of barrel making, canning, lubricating oil, coatings, chemical, petroleum, grain and oil, and other liquid packaging as essential supplies.

　　③ The capping machine is specifically designed for internationally recognized standard barrel capping. It has a reasonable structure, production, beautiful appearance, and easy operation. When the user starts using it, as long as the nut position on the spindle is adjusted, it can be used normally. Roller conveyor automatic conveying and automatic photoelectric sensing.

　　④ The main components are made of steel, which has the advantages of being sturdy, durable, low wear, high mechanical strength, not easy to break, and tightly sealed.

　　⑤ Pressing method: Double pressing (pressing half first, then half).

　　⑥ Control mode: electronic pneumatic control

　　⑦ Conveying method: The roller conveyor has adjustable capping time, exhaust function, and no drum cover phenomenon. Tight sealing, no leakage, automatic sensing photoelectric.

　　Main technical parameters

　　1. Filling range: 10-20L;

　　2. Measurement accuracy: ± 0.2% (note: filling accuracy depends on the viscosity of the material and the continuity and stability of the material supply);

　　3. Filling speed: ≥ 8 barrels/minute/four heads (20L)

　　Equipment Introduction and Requirements:

　　1) Reaction kettle

　　Specification 3000L, vertical, three-layer with mixing and insulation, material: The inner and outer pots are made of 304 stainless steel, the outer insulation board is made of stainless steel, and the insulation material is rock wool. Steel plate thickness: inner 5mm, jacket 4mm, foreskin 2mm;

　　Heating method: electric heating, with a total heating power of 72KW (controlled in four sections, each with a power of 18kw)

　　Mixing device: motor power 5.5KW, 60r/min;

　　Import and export: one solid feeding port, three liquid feeding ports (with a reserved hole diameter of 50mm), and one discharge port;

　　2) Rotary pump

　　1. Motor power: 5.5kw, flow rate:>10m3/h, outlet pressure 0.1-0.6mpa, all stainless steel structure. It can be linked with the level sensing switch of the metering high-level mixing tank to automatically control the start and stop of pumping work without manual intervention. This machine is suitable for automatic pumping of various fluids. High temperature resistance, no damage to pumped materials, smooth operation, and no noise; Easy to maintain.

　　2. Power 5.5kw, flow rate>10m3/h, outlet pressure: 0.1-0.6mpa, all stainless steel structure.

　　3) Dual filter

　　Divided into two stages of filtration, the first stage is an 80 mesh stainless steel filter, and the second stage is a 150 mesh stainless steel filter; The sealing gasket is made of food grade temperature and oil resistant silicone rubber, and the filtration flux matches the entire production line. The filtration capacity is 10m3/hour and the filtration area is 0.3m2.

　　Liquid fertilizer water mixing system

　　working principle

　　1. The powdered raw materials in bags are manually moved to the feeding port, and the feeding port movable door is opened. The bag opening station fan is started to extract air and dust, or other conveying devices are used to feed the materials from the feeding port, and then they fall into the raw material storage bin. The suspended dust is adsorbed on the filter bag, and as time increases, more and more dust accumulates on the filter bag. The resistance of the filter bag increases and the passability decreases. At this time, the PLC control system starts the pulse valve according to the thickness of the material on the filter bag, and triggers the opening in sequence. The compressed air in the air bag is instantly sprayed through the pulse valve to each hole of the spray pipe, and then sprayed into the corresponding filter bag through the pipe; The filter bag rapidly expands under the reverse action of the airflow, causing the material dust accumulated on the filter bag to fall off, regenerating the filter bag, and the cleaned material to fall into the lower box. The dust accumulated on the filter bag is periodically removed by pulse blowing, ensuring good passability of the filter bag and continuous operation of the dust removal system.

　　2. Adding a pulse dust removal system to the powder feeding port can solve the problem of dust flying and environmental pollution caused by powder feeding, ensuring a good working environment.

　　3. The equipment composition of the bag opening station includes: feeding port, discharging port, fan suction system, bag filter, pulse blowback system, electrical control system, etc

　　4. The high-speed centrifugal fan is selected from domestic products,

　　General control system

　　Ingredients, mixing, and conveying ensure their continuous, efficient, and stable operation. The main control cabinet is sealed to prevent moisture and dust.

AfterSalesService :

• Ali liquid fertilizer production equipment manufacturer