1 hour 1-8 ton automatic production line for feed additives

Description :

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　　Product Introduction

　　The automatic feeding, batching, mixing, and packaging production line equipment for feed additives is used to automatically mix several materials in the feed additive according to the weight ratio specified in the formula, and then automatically measure, fill, and package them according to the specifications of 5-50Kg/bag. Compact equipment layout, low energy consumption, energy-saving and efficient. Easy operation and maintenance, stable performance, low failure rate, and reliable operation.

　　production process

　　Raw materials ->feeding and bagging station ->pulse dust removal system ->automatic batching system ->static weighing system ->positive pressure feeding system ->pulse dust removal system ->mixing system ->packaging system ->finished product conveying.

　　Equipment components

　　1、 Positive pressure feeding system

　　2、 Pulse dust removal system

　　3、 Feeding and bagging station system

　　4、 Raw material warehouse

　　5、 Automatic batching, weighing, and unloading system

　　6、 Vacuum feeding system

　　7、 Hybrid system

　　8、 Finished product storage bin and maintenance platform

　　9、 Packaging system

　　10、 General control system

　　Technical Specification

　　1、 Positive pressure feeding system

　　Equipment features: Made entirely of stainless steel, with a beautiful appearance and fully enclosed conveying. It has no dust leakage and high filtration accuracy. It is equipped with an automatic blowback system for sizes less than 0.2 microns and an automatic cleaning quick connector. It is easy to disassemble without vibration and low noise. The channel has no residual materials and meets GMP standards.

　　2、 Pulse dust removal system

　　Working principle: During material transportation, a large amount of dusty gas is generated. The material passes through the pulse dust removal system, and heavy materials automatically settle. The dusty gas is automatically adsorbed in the filter chamber, and through the combined effects of inertia, collision, screening, interception, and static electricity on the surface of the filter belt, the dust settles on the surface of the filter bag to form a dust layer. The purified gas is discharged through the exhaust pipe and fan in the purification chamber.

　　Equipment features: The advantages of the split chamber back blowing pulse dust collector overcome the disadvantages of insufficient dust cleaning intensity and uneven distribution of inlet and outlet air, and expand the application range.

　　3、 Feeding and bagging station system

　　4、 Raw material warehouse

　　5、 Automatic batching, weighing, and unloading system

　　① Spiral automatic feeding device

　　Working principle: The material proportioning ratio is manually input into the controller, and the computer automatically unloads according to the set ratio. After weighing is completed, the pneumatic discharge butterfly valve automatically opens to put the material into the sending tank, and the pneumatic discharge butterfly valve automatically closes, while the next round of batching is carried out.

　　Equipment features: Computer automatic batching has the characteristics of faster speed, higher accuracy, and higher degree of automation compared to manual batching.

　　6、 Vacuum feeding system

　　The motor drives the fan to rotate at high speed to generate airflow, which passes through the suction pipe and enters the feeding bin of the feeding machine. The filter separates the material from the air. When the material is full, the controller will automatically cut off the power, and the vacuum feeding will stop working. At the same time, the bin door will open, and the material will fall into the hopper. At the same time, the airflow will automatically clean the filter through the pulse blowback valve. When the time is up, the feeding machine will start automatically. The pulse dust collector can collect the dust in the high-level bin at all times and release it back to the high-level bin, avoiding material waste. At the same time, the air in the bin can be extracted to reduce the air pressure inside the bin.

　　7、 Hybrid system

　　Working principle: The material passes through the transition bin and is mixed in the mixer. The electronic control part arbitrarily sets the mixing time. After reaching the predetermined mixing time, the unloading mechanism automatically opens the door and puts the material into the finished product storage bin. When the mixer is stirred, a large amount of dust is generated in the mixer. The pulse dust collector can collect the dust and release it twice into the mixer, avoiding material waste. At the same time, the air inside the bin can be extracted to reduce the air pressure inside the bin.

　　8、 Finished product storage bin and maintenance platform

　　Equipment features: The silo is in a sealed state as a whole, and the arch breaking feeding device can prevent materials from being empty in the silo. The material level control system ensures that the mixer material is continuously fed into the silo without overflowing.

　　9、 Packaging system

　　① 520 automatic bag making and packaging machine

　　Horizontal sealing section

　　The horizontal sealing mechanism is used to complete the horizontal heat sealing and cutting process of packaging bags. It is controlled by a PLC logic program to drive the action of the electromagnetic valve horizontal sealing cylinder, and the upper and lower seals of the packaging bag are formed through the working pressure of the cylinder and constant temperature control heating. It contains a slitting device to achieve synchronous sealing and cutting actions, and can also be equipped with a punching device to complete punching bag packaging.

　　Vertical sealing section

　　The longitudinal sealing mechanism is used for longitudinal sealing of packaging bags, using a constant temperature heating heat sealing block to complete the longitudinal sealing under the action of cylinder pressure

　　Action, heat sealing temperature, time can be adjusted

　　Adjustment.

　　Film feeding and pulling transmission mechanism

　　Adopting a servo flexible film feeding system, the servo motor traction speed is adjustable to ensure smooth transportation of packaging materials; The replacement of film rolls is simple and convenient, and the packaging material transportation bracket can be integrated as a whole

　　Electric adjustment can quickly correct the deviation of packaging materials within a bag length range.

　　Printing mechanism

　　Pneumatic ribbon hot coding, capable of multi line and multi character coding, with adjustable printing position, hot printing time, and temperature.

　　Pneumatic control part

　　Multiple moving parts of the machine are driven by pneumatic power, which has the advantages of fast action, simple structure, and easy maintenance. PLC centralized logic control and cylinder operation

　　The pressure can be infinitely adjusted through the triple component of the air source, and the cylinder action speed can be quickly adjusted through the throttle valve.

　　Electrical control system:

　　Adopting PLC control for centralized control, safe and reliable; Intelligent control technologies such as fault self diagnosis and automatic alarm effectively shorten the on-site troubleshooting time.

　　Touchscreen human-machine interface

　　Adopting a LCD touch screen human-machine dialogue interface, the device parameter adjustment is fully digital and can achieve automatic storage.

　　L Security protection function

　　Equipped with automatic shutdown alarm function for packaging material depletion

　　Warning labels for sports and high-temperature components

　　Emergency stop button for abnormal state with quick shutdown function

　　② Vertical spiral metering

　　This machine can automatically complete the measurement, filling and packaging of uniform particles and powder materials. Suitable for granular and powdery materials such as

　　Metering and packaging of powder and granular additives, white granulated sugar, cotton sugar monosodium glutamate, solid drinks, solid medicine, carbon powder, talcum powder, pesticides, dyes, essence, spices, flour and other materials. Servo motor driven metering screw, equipped with synchronous reverse mixing to ensure high-speed and high-precision metering; The broken silo structure allows for quick replacement of spiral attachments and cleaning of residual materials. Dust collection devices can be equipped for materials with large dust to reduce dust spillage.

　　This machine can be used independently or in conjunction with other automatic packaging machines and line equipment. The product complies with production standards such as GMP and HACCP.

　　Technical Specifications:

　　Measurement range: 100-1000 g 5-50kg

　　Measurement speed: 20-45 times/minute

　　Weighing accuracy: ± 2% - ± 5%

　　Machine weight: 200 kg

　　Power supply: 220 V 50 Hz 0.5 kW

　　③ Finished product conveyor

　　The finished product can be transported to the weight inspection machine

　　④ Weight testing machine

　　Qualified products are directly approved, while unqualified products are removed.

　　⑤ Powder automatic measuring and packaging scale

　　Measurement range: 5-50 kilograms

　　Measurement speed: 3-5 packs/minute

　　Weighing accuracy: ± 0.2%

　　⑥ Automatic sewing machine

　　Manually assisted bag delivery automatically completes the sewing process.

　　⑦ Conveyor

　　This machine consists of a bracket, conveyor belt, roller, bearings, reducer, and electronic control system

　　The reducer can adjust the speed of the conveyor to match the speed of the sewing machine, making the sealing beautiful and efficient

　　The conveyor has two gears for forward and backward operation. If the front seam is not qualified, it can be returned for re sewing.

AfterSalesService :

• automatic production line