Manufacturer of water-soluble fertilizer production equipment and fully automatic water-soluble fertilizer production line

Description :

　　How much does it cost for water-soluble fertilizer production equipment? Anhui Xinyuan's water-soluble fertilizer production equipment can be customized according to customer needs, so the price is determined based on customer needs. Those who understand water-soluble fertilizer equipment know that water-soluble fertilizer equipment is composed of multiple configurations combined into a complete set of water-soluble fertilizer equipment. The prices of packaging machines, mixers, sealing machines, conveyors, and so on vary for each configuration.

　　1、 Main technical parameters

　　1. Filling range: 10-20L;

　　2. Measurement accuracy: ± 0.2% (note: filling accuracy depends on the viscosity of the material and the continuity and stability of the material supply);

　　3. Filling speed: ≥ 8 barrels/minute/four heads (20L)

　　2、 Specify functions, processes, and equipment configurations

　　1. Process:

　　The climbing bucket elevator lifts the material into the reaction kettle, emulsifies and refines it through two filters, then filters it into an intermediate storage tank, fills it into a large bucket, seals it, and finally outputs the finished product.

　　2. Equipment configuration:

　　2 sets of climbing bucket elevators

　　2 sets of transition buckets and brackets

　　2 sets of 3 cubic reaction vessels

　　1 set of rotary pump and pipeline

　　1 emulsion pump

　　1 set of dual filter

　　2 sets of 3 cubic intermediate storage tanks

　　1 set of 4-head large barrel filling line

　　1 set of main control cabinet

　　3. Equipment introduction and requirements:

　　1) Reaction kettle

　　Specification 3000L, vertical, three-layer with mixing and insulation, material: The inner and outer pots are made of 304 stainless steel, the outer insulation board is made of stainless steel, and the insulation material is rock wool. Steel plate thickness: inner 5mm, jacket 4mm, foreskin 2mm;

　　Heating method: electric heating, with a total heating power of 72KW (controlled in four sections, each with a power of 18kw)

　　Mixing device: motor power 5.5KW, 60r/min;

　　Import and export: one solid feeding port, three liquid feeding ports (with a reserved hole diameter of 50mm), and one discharge port;

　　2) Rotary pump

　　1. Motor power: 5.5kw, flow rate:>10m3/h, outlet pressure 0.1-0.6mpa, all stainless steel structure. It can be linked with the level sensing switch of the metering high-level mixing tank to automatically control the start and stop of pumping work without manual intervention. This machine is suitable for automatic pumping of various fluids. High temperature resistance, no damage to pumped materials, smooth operation, and no noise; Easy to maintain.

　　2. Power 5.5kw, flow rate>10m3/h, outlet pressure: 0.1-0.6mpa, all stainless steel structure.

　　3) Emulsification pump

　　Generate strong shear forces during high-speed rotation to achieve mixing, homogenization, dispersion, and crushing.

　　4) Joint filter

　　The sealing gasket is made of food grade temperature and oil resistant silicone rubber, and the filtration flux matches the entire production line. The filtration capacity is 10m3/hour and the filtration area is 0.3m2.

　　5) Weighing filling machine

　　① The weighing automatic filling machine consists of a linear arrangement of weighing platforms (with roller conveyors), a chain push rod in and out bottle mechanism, fast and slow filling (with cylinder diving) mechanisms, a feeding transition box, weighing control instruments, and programmable control units. The liquid filling scale can meet the needs of automatic filling of various liquids, and can meet the filling of liquid without foam and with foam.

　　② Equipment features:

　　a) The use of Shaanxi AVIC electronic weighing sensors and control instruments ensures high precision in filling measurement.

　　b) Adopting fast and slow filling valves ensures measurement accuracy without affecting the overall filling speed. Equipped with a motor-driven filling head diving mechanism, it can smoothly descend and fill on or below the liquid surface.

　　c) The filling head is equipped with a rotatable liquid receiving cup. After filling is completed, the liquid receiving cup collects the residual materials on the filling head to prevent material leakage and contamination of the bottle mouth.

　　d) The weighing control instrument has a standard RS-485 interface, and the system adopts digital control. Adjustment and setting are all implemented on the touch screen. The gross weight or net weight filling method can be set, and the actual filling amount is displayed in real-time on the touch screen, which is convenient and intuitive.

　　e) Empty bucket detection, no filling without buckets; Anti collision bucket design.

　　f) The independent electrical box is designed with sealing, reasonable layout, and easy maintenance. The main components (PLC programmable controller, human-machine interface, frequency converter, switch power supply, etc.) are all imported components from Schneider International in France, ensuring the stable operation of the equipment.

　　6) Automatic capping machine

　　① The automatic plastic bucket rolling and capping machine is mainly used as a special tool for capping standard buckets in the open bucket, paint bucket, lubricating oil bucket, packaging bucket, paint bucket, and portable bucket (convenient bucket) series.

　　② Widely used in the liquid packaging industries such as barrel making, canning, lubricating oil, coatings, chemical, petroleum, grain and oil, etc.

　　③ The capping machine is specifically designed for internationally recognized standard barrel capping. It has a reasonable structure, production, beautiful appearance, and easy operation. When the user starts using it, as long as the nut position on the spindle is adjusted, it can be used normally. Roller conveyor automatic conveying and automatic photoelectric sensing.

　　④ The main components are made of steel, which has the advantages of being sturdy, durable, low wear, high mechanical strength, not easy to break, and tightly sealed.

　　⑤ Pressing method: Double pressing (pressing half first, then half).

　　⑥ Control mode: electronic pneumatic control

　　⑦ Conveying method: The roller conveyor has adjustable capping time, exhaust function, and no drum cover phenomenon. Tight sealing, no leakage, automatic sensing photoelectric.

　　【 Company Introduction 】 Anhui Xinyuan is a private technology enterprise established according to the modern enterprise system. It integrates research and development, design, production, sales, installation, and commissioning. The company produces liquid fertilizer equipment, powder water-soluble fertilizer production lines, liquid water-soluble fertilizer production lines, granular water-soluble fertilizer production lines, urea crushers, etc. With its products and thoughtful services, Xinyuan Technology is not only well-known in the industry, but has already penetrated into the hearts of every enterprise. Looking forward to your cooperation!

　　[Product Classification] Liquid water-soluble fertilizer production equipment, powder water-soluble fertilizer production equipment, granular water-soluble fertilizer production equipment, large element water-soluble fertilizer production equipment, humic acid water-soluble fertilizer production equipment, potassium humate water-soluble fertilizer production equipment, solid water-soluble fertilizer production equipment, etc.

　　[Supply Areas] Beijing, Shanghai, Tianjin, Chongqing, Hebei (Shijiazhuang, Baoding, Zhangjiakou, Chengde, Tangshan, Langfang, Cangzhou, Hengshui, Xingtai, Handan, Qinhuangdao), Shanxi (Taiyuan, Datong, Yangquan, Yuci, Changzhi, Jincheng, Linfen, Lishi, Yuncheng, Xinzhou), Inner Mongolia, Liaoning, Jilin, Heilongjiang, Jiangsu, Zhejiang, Anhui, Fujian, Jiangxi, Shandong (Jinan, Qingdao, Zibo, Dezhou, Yantai, Weifang, Jining, Tai'an, Linyi, Liaocheng, Weihai, Longkou, Qingzhou, Zaozhuang, Qufu), Henan, Hubei, Hunan, Guangdong, Guangxi, Hainan, Sichuan, Guizhou, Xizang, Shaanxi, Gansu, Ningxia, Qinghai, Xinjiang

　　Product characteristics of liquid water-soluble fertilizer equipment

　　1. The original solution is filtered through a filter to remove impurities.

　　2. Automatic batching system to meet customer needs

　　3. Reaction kettle reaction, heating, cooling and stirring various raw materials through the reaction kettle. Form a liquid water-soluble fertilizer.

　　4. Emulsify the liquid in the reaction kettle to achieve uniform liquid without particles or precipitation

　　5. Then put the liquid into the liquid storage tank.

　　6. There are large barrel filling and small bottle filling production lines for filling.

　　7. Automatic packing line

　　8. Automatic palletizing line

　　Performance characteristics of liquid fertilizer equipment

　　The complete set of production equipment for liquid fertilizers includes processes such as automatic feeding, metering and batching, mixing and blending, sedimentation and filtration, and quantitative filling. Xinyuan's complete system for the resource utilization of poultry and livestock manure uses microbial fermentation technology to digest biogas slurry, and produces composite microbial fertilizers by adding beneficial microbial strains and sufficient nutrients, turning biogas slurry into treasure and liquid fertilizer, solving environmental pollution problems. Using crop straw, livestock manure, urban sludge, distiller's grains and other materials to process and produce organic fertilizers, and utilizing granulation and coating technology to process and produce high-tech and environmentally friendly fertilizers such as slow-release fertilizers, to improve fertilizer utilization efficiency and reduce ecological pollution.

　　Brand Advantage

　　Our partners include domestic fertilizer industry * enterprises such as Jinzhengda, Stanley, Shikefeng, Sinochem Fertilizer, Wengfu Group, Migao Group, Huilong Group, Kailu Group, Wantong Shengtai, Yuntianhua, Hubei Sanning, Hebei Mengbang, Liaoning Jinda, Hubei Xiangyun, Shenzhen Batian, Haida Biotechnology, Xianyi Agriculture, Shiduole, etc.

AfterSalesService :

• Fully automatic production line for water-soluble fertilizers