Fully enclosed stainless steel 200L filling machine automatic metering 200L filling machine production line

Description :

　　Fully enclosed stainless steel 200L filling machine automatic metering 200L filling machine production line

　　The fully automatic liquid weighing and filling machine is a device used for automatic weighing and packaging of liquid materials in industries such as chemical, grain, and pesticide. Adopting high-precision fully electronic weight detection method for weighing and measuring, to control the automatic quantitative filling and filling operation of barrel raw materials, its automation level is high, which can avoid material overflow as much as possible, prevent material pollution to the environment to the greatest extent, and effectively protect operators. At the same time, the system can be used in humid, dangerous or other adverse environments.

　　1、 The fully automatic liquid weighing and filling machine is mainly composed of a spray gun device, a system controller, a fully electronic scale platform, mechanical structural components, a conveyor roller, etc. It has a compact and reasonable structure, stable and reliable operation, easy installation and operation, and can make corresponding adjustments to various on-site and production capacities to meet user requirements.

　　2、 Application scope of fully automatic liquid weighing and filling machine:

　　Liquid filling scales are used to pack a large number of bulk liquid materials into various containers, iron drums or plastic drums by weight, and are used for automatic quantitative filling of 30L~1000L drums. They are widely used in industries related to liquid materials such as chemical industry, grain, pesticide, etc., and are suitable for products such as coatings, paints, inks, adhesives, curing agents, resins, dyes, cleaning agents, engine oil, glycerin, lubricating oil, edible oil, essence, solvents, additives, food additives, pesticides, and other dangerous chemical products.

　　3、 Features of the fully automatic liquid weighing and filling machine:

　　Product Settings - Store weight settings and related filling quantities for different products

　　Human computer interface - easy calibration of scales can be performed on the weighing terminal; You can quickly set the filling quantity on the touch screen (optional)

　　Gap correction - automatically adjust the advance amount after each barrel is filled, making the next barrel's filling closer to the target value

　　Allowable tolerance inspection - checking the tolerance of the full barrel can effectively prevent the overflow of materials

　　Data statistics - including weight accumulation and frequency accumulation, can be connected to a computer to achieve data management (optional)

　　Multi stage filling - can be divided into two stage (fast/slow) or three stage (slow/fast/slow) filling, greatly improving filling accuracy

　　Throttle device - effectively prevents splashing caused by high initial pumping pressure when filling low viscosity products

　　Drip Protection - The high viscosity spray gun solves the problem of dripping during the filling of high viscosity products, while the low viscosity spray gun is equipped with an automatic drip cup and gas collection hood device

　　Bucket collision protection - prevents damage caused by misalignment of the bucket mouth when the spray gun descends

　　Filling mode - the filling mode design can achieve filling on the barrel hole, filling in the barrel mouth and filling under the liquid level. The user can control the lifting rate of the spray gun to adapt to products with different foam levels (optional)

　　Sturdy structure - The parts in direct contact with the material are made of 316 stainless steel, while the rest are made of 304 stainless steel, carbon steel, etc

　　Interlocking safety - various process interlocks to ensure safe operation

　　Easy to operate - The filling system is easy to learn and operate

　　Flexible design - providing various forms of equipment and optional accessories according to the characteristics of on-site raw materials and container sizes, with a compact structure

　　Easy to install - simply fix the equipment to the ground with expansion bolts, connect the material pipeline, power supply, and gas source, and it can be filled.

　　4、 Technical parameters of fully automatic liquid weighing and filling machine:

　　Filling type: liquid under liquid and liquid above liquid

　　Filling specifications: single gun single barrel, double gun double barrel, three gun three barrel, IBC ton barrel, rocker arm type four barrel position

　　Spray gun structure: FB type gun (316 stainless steel, PTFE gasket and sealing ring, seamless connection with clamp type flange)

　　Material viscosity: 3000 CPS

　　Filling range: 50-300kg/can

　　Filling speed: 40-60 (the material flow rate in the pipeline should be ensured to reach 300L/minute)

　　Filling accuracy: 0.2% (accuracy depends on the adjustment of slow feeding and the continuity and stability of material supply)

　　Filling bucket type: 20L small opening bucket

　　Gas source pressure: 4-6kg/m2

　　Gas consumption: 50/min

　　Power Supply Voltage: 110/220 VAC Power Supply Power: 0.5KW

　　Working environment: Temperature: -20 ℃~45 ℃, relative humidity:? 95% (no condensation)

　　Dangerous area: The BDF filling system can be applied to explosion-proof areas of Class 1, Division 2, Groups A, B, C, and D, with an explosion-proof rating of ExdIIBT4

　　5、 Characteristics of fully automatic liquid weighing and filling machine system

　　Anti corrosion design - special materials such as PTFE and UPVC are used for filling chambers and pipelines to prevent corrosion of equipment by special materials.

　　Intelligent and efficient - the industry's intelligent weighing filling machine has an intelligent and efficient system, with simple and fast operation;

　　Display screen -7-inch full Chinese color LCD screen, Chinese guidance throughout the operation, intelligent alarm display;

　　Net weight filling - using net weight filling method, not affected by tare weight and material density;

　　Intelligent anti mistake function - equipped with empty scale anti mistake function (filling will not start if the bucket is not detected);

　　Segmented filling - using automatic filling method with large and small material valves for higher accuracy;

　　Free setting - The filling target quantity can be freely set, making it convenient for packaging of various weights;

　　Free adjustment - The height of the filling gun can be adjusted up and down to adapt to the filling of different specifications of barrels;

　　Splash proof injection - automatic insertion injection of injection gun to avoid material splashing outside the barrel;

　　Leak proof design - anti drip filling gun design to avoid residual liquid contamination of packaging and the environment;

　　Automatic control - the system adopts PLC control, with high degree of automation and fast and accurate control;

　　Emergency Stop - The equipment is equipped with a manual emergency stop button, which can immediately stop filling;

　　Easy to operate - one click filling, easy to operate;

　　Screw cap design - automatic screw cap function for equipment;

　　Cap design - the equipment is equipped with automatic cap function (optional);

　　Anti corrosion design - special materials such as PTFE and UPVC are used for filling chambers and pipelines to prevent corrosion of equipment by special materials.

　　The equipment can achieve two functions: semi-automatic filling and fully automatic filling according to user automation needs.

　　Semi automatic filling: manual lid opening, manual barrel mouth adjustment, automatic metering, automatic filling, manual lid closing, manual anti-theft lid pressing;

　　Fully automatic filling: manual bucket loading, automatic bucket conveying, automatic lid opening, automatic metering, automatic filling, automatic lid closing, automatic anti-theft lid pressing function!

　　Filling can be carried out according to the characteristics of the material,

　　With foam materials, we usually fill them under the liquid level. The filling gun rises to the bottom and rises as the liquid level rises;

　　Foam free materials are generally filled directly and quickly on the liquid surface, which is faster!

　　Shanghai Kaishi Electronics Co., Ltd. is a wholly-owned subsidiary of South Korean CAS Corporation invested in China in 1994. Main business: various complete sets of filling and packaging equipment, including fully automatic weighing and filling machines, semi-automatic filling machines, automatic capping and capping machines, automatic capping machines, labeling machines, conveying equipment, winding machines, fully automatic packaging machines, automatic packaging and palletizing production lines, palletizing machines, etc. Welcome new and old users to call and negotiate~

　　CAS Co., Ltd. is a large weighing equipment enterprise in South Korea, one of the world's comprehensive weighing equipment enterprises, and a vice director unit of the China Weighing Equipment Association. Its main products include industrial weighing solutions, retail weighing solutions, laboratory weighing solutions, and more. Committed to providing customers with solutions for the rational application of weighing technology in various industrial settings.

　　By absorbing the technological advantages of the headquarters of Kaishi CAS Group in South Korea, we have successfully developed fully automatic filling lines for 5l, 18l, 20l, 200l, and ton drums, as well as fully automatic weighing, packaging, and palletizing production lines for 5-50kg. The filling stations include automatic barrel feeding, automatic opening, automatic mouth searching, automatic filling, automatic lid sorting and capping, automatic packing, automatic sealing, and automatic palletizing. They are configured according to user needs and have been verified by Fortune 500 companies such as PetroChina, Sinopec, Dusso, Waigaoqiao Petrochemical, Huntsman, and Shuanghui Group, as well as national brand companies.

　　After years of research and development and market experience, CAS Company has formed a series of filling lines. The 200L dual station fully automatic filling line and the 18 liter four station fully automatic filling line have become our benchmark products. The filling materials include flammable, explosive, highly toxic chemical products, coatings, advanced lubricants and other liquid materials. The models are divided into various types for users to choose from, including fully automatic, semi-automatic, single head, multi head, single station, multi station, ordinary, explosion-proof, corrosion-resistant, etc. We are your supplier enterprise.

　　Kaishi Electronics (Zhejiang) Co., Ltd. is a new modern factory established by CAS Group in Jiashan, Zhejiang in 2009. It integrates product research and development, production and sales. In order to enhance brand influence and service quality in the Asia Pacific region, the registered capital is 12 million US dollars and covers an area of more than 100 acres. And quickly obtained various certifications, such as ISO9001 quality management certification, etc. CAS's products are exported to more than 120 countries around the world and have obtained GB/T19001 certification, CNAS system certification, IAF certification and other certifications from Europe, America, Australia, Portugal and other countries around the world. It can be said that the standards of CAS are the standards of the world!

　　Kaishi Electronics (Zhejiang) Co., Ltd. produces various complete sets of filling and packaging equipment, including fully automatic weighing and filling machines, semi-automatic filling machines, automatic capping and capping machines, fully automatic packaging machines, automatic packaging and palletizing production lines, palletizing machines, weighing sensors, weighing control instruments, various commercial scales, industrial hanging scales, vehicle axle weight and total weight testing packaging, aircraft weight balance testing systems, platform scales, automobile scales, etc. It has the production capacity to produce 2 million weighing sensors, 300000 commercial scales, and 20000 industrial scales.

　　If more information is needed,

　　Please contact Kaishi.

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• Fully enclosed stainless steel 200L filling machine